Conf
idential
SERVICE MANUAL
Notebook Computer
PCG-TR1F
S400
9-876-320-01
Ver. 1-2003F
Revision History
For American Area
Latin Model
Lineup: PCG-TR1F
· Design and specifications are subject to
change without notice.
2
PCG-TR1F (AM)
Confidential
Service and Inspection Precautions
1. Obey precautionary markings and instructions
Labels and stamps on the cabinet, chassis, and components identify areas
requiring special precautions. Be sure to observe these precautions, as well
as all precautions listed in the operating manual and other associated
documents.
2. Use designated parts only
The set's components possess important safety characteristics, such as
noncombustibility and the ability to tolerate large voltages. Be sure that
replacement parts possess the same safety characteristics as the originals.
Also remember that the 0 mark, which appears in circuit diagrams and
parts lists, denotes components that have particularly important safety
functions; be extra sure to use only the designated components.
3. Always follow the original design when mounting
parts and routing wires
The original layout includes various safety features, such as inclusion of
insulating materials (tubes and tape) and the mounting of parts above the
printer board. In addition, internal wiring has been routed and clamped so
as to keep it away from hot or high-voltage parts. When mounting parts or
routing wires, therefore, be sure to duplicate the original layout.
4. Inspect after completing service
After servicing, inspect to make sure that all screws, components, and wiring
have been returned to their original condition. Also check the area around
the repair location to ensure that repair work has caused no damage, and
confirm safety.
5. When replacing chip components...
Never reuse components. Also remember that the negative side of tantalum
capacitors is easily damaged by heat.
6. When handling flexible print boards...
· The temperature of the soldering-iron tip should be about 270
°C.
· Do not apply the tip more than three times to the same pattern.
· Handle patterns with care; never apply force.
Caution: Remember that hard disk drives are easily damaged by
vibration. Always handle with care.
Caution Markings for Lithium/Ion Battery - The following or similar
texts shall be provided on battery pack of equipment or in both the
operating and the service instructions.
CAUTION: Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type recommended by
the manufacturer. Discard used batteries according to the
manufacturer's instructions.
CAUTION: The battery pack used in this device may present a fire
or chemical burn hazard if mistreated. Do not disassemble, heat
above 100
°C (212°F) or incinerate.
Dispose of used battery promptly.
Keep away from children.
CAUTION: Changing the back up battery.
·Overcharging, short circuiting, reverse charging, multilation
or incineration of the cells must bi avoided to prevent one or
more of the following occurrences; release of toxic materials,
release of hydrogen and/or oxygen gas, rise in surface
temperature.
· If a cell has leaked or vented, it should be replaced
immediately while avoiding to touch it without any protection.
Information in this document is subject to change without notice.
Sony, VAIO and CLIE are trademarks or registered trademarks of
Sony. Microsoft, Windows, Windows Media, Outlook, Bookshelf
and other Microsoft products are trademarks or registered trademarks
of Microsoft Corporation in the United States and other countries.
The word Bluetooth and the Bluetooth logo are trademarks of
Bluetooth SIG, Inc. AMD, the AMD logo, other AMD product names
and combinations thereof are trademarks of Advanced Micro
Devices, Inc. Intel Inside logo, Pentium and Celeron are trademarks
or registered trademarks of Intel Corporation.Transmeta, the
Transmeta logo, Crusoe Processor, the Crusoe logo and
combinations thereof are trademarks of Transmeta Corporation in
the USA and other countries. Graffiti, HotSync, PalmModem, and
Palm OS are resistered trademarks, and the Hotsync logo and Palm
are trademarks of Palm, Inc. or its subsidiaries. (M) and Motrola
are trademarks of Motrora, Inc. Other Motrola products and services
with (R) mark like Dragomball are the trademarks of Motrola, Inc.
All other names of systems, products and services in this manual
are trademarks or registered trademarks of their respective owners.
In this manual, the (TM) or (R) mark are not specified.
3
PCG-TR1F (AM)
Confidential
TABLE OF CONTENTS
Section
Title
Page
CHAPTER 1. BLOCK DIAGRAM ............................... 1-1
(to 1-2)
CHAPTER 2. FRAME HARNESS DIAGRAM ........ 2-1
(to 2-2)
CHAPTER 3. EXPLODED VIEWS AND
PARTS LIST
3-1. Main Section .................................................................... 3-2
3-2. LCD Section .................................................................... 3-5
3-3. Accessories ...................................................................... 3-7
(to 3-7)
History of the changes is shown as the "Revision
History" at the end of this data.
PCG-TR1F (AM)
Confidential
GMCH
Intel RG82855GM
732pin uFCBGA
IO Control Hub
ICH4-m
Intel FW82801-DBM
421pin BGA
Internal
HDD
RJ45
MS
CN
CPU
ULV Pentium M Processor
Intel RJ80535UC9001M
479pin uFCBGA
PCI BUS(3.3V)
266MHz Memory Bus
(DDR)
CardBus/
16bitCard
PC Card
Connector
H8S/2160B
KBC/EC
SPIC
LCD CONN
LCD Cable
Ether Control
Intel 82562
KeyBoard
LPC
Memory
Stick
Module
i.LINK0
AC LINK
Headphone
MIC
Speaker
USB0
CN
TouchPad
MDC
(Modem
Daughter
Card)
Module
CPU Local Bus
For
Rominfo
i.LINK
Optical
Drive
Primary
Secondary
IDE(ATA100)
AMP, etc.
i.LINK0
Port-4
Port-0
Port-1
Port-2
RJ-11
RJ-11
Battery
Power
Circuit
DC Jack
SMBUS1
SMBUS0
ATF0
LM86
FWH 8Mb
(Flash BIOS
ROM)
Audio
AD1981B
(ADI)
CARDBUS
& i.LINK
RICOH
R5C551
RJ11
Phone
Out
Ext Mic
in
Speaker
L&R
Line-Out
Line-in
VGA
Out
Dsub-15p
MiniPCI
(Wireless LAN)
Port-5
Port-3
HUB I/F
LCI
SMBUS2
USB2.0
PS/2
For
MAC Address
802.11 b
Camera
Module
EEPROM
For
i.Link
Camera
Debug
CN
USB1
CN
USB2.0
Int Mic
LID
Blue Tooth
Module
CLKGEN
ICS
950812YGD
Memory Slot (2Slot)
DDR Micro DIMM
SONY
10.6 inch
Wide
LVDS
EEPROM
EEPROM
PWM
FAN
Blue Tooth Model
1-1
1-2
CHAPTER 1.
BLOCK DIAGRAM
(END)
PCG-TR1F (AM)
Confidential
2-1
2-2
(END)
CHAPTER 2.
FRAME HARNESS DIAGRAM
MBX-81 BOARD
SIDE A
2
1
24
23
CN2800
1
2
CN60
DC FAN
(WITH HEATSINK)
KEY BOARD
CN802
1
2
173
172
EXTENSION
MEMORY
MODULE
VANADIUM-LITHIUM
BATTERY
2
1
CN3902
2
1
DC IN
Rear
1
8
CN4051
LITHIUM ION
BATTERY PACK
HARNESS (DC JACK WITH 2P)
Side L
MONITOR
CN2701
1
11
2
12
CN2601
USB
CN1394
i.LINK
DC OUT
1
2
29
30
CN2901
IFX-253 BOARD
SIDE A
1
2
CN6200
FPC (VGA CONNECTOR)
HARNESS (SW)
SWX-136 BOARD
SIDE A
POWER
S6200
MEMORY
STICK
FFC
(30PIN)
1
2
29
30
14
1 CN5901
HDD
30G
49
50
1
2
CN1201
FPC
(HDD)
TOUCH PAD
FPC (LED)
WIRELESS
LAN CARD
DC-9R
DC-10L
1
45
2
44
1
45
2
44
CN1602
CN1601
49
50
1
2
CN1202
COMBO
DRIVE
FPC-3
1
2
CN2721
45
44
44
45
CN5950
2
1
1
2
CN1402
45
44
1
2
CN1401
45
44
MODEM
CARD
MODULAR
JACK
NETWORK
Side R
PC CARD
CONNECTOR
(WITH FPC)
1
8
FPC (AUDIO)
CN1501
1
10
CN5951
FPC-4
RJ-45.
RJ-11
HARNESS
PC CARD
2
1
CN701
40
39
2
1
172
173
CN801
MM-11
CAPTURE
S6103
VOL
S6101
S6100
ZOOM
S6102
SPEAKER
L ch
LEX-46 BOARD SIDE A
SWX-135
BOARD
SIDE A
SPEAKER
R ch
4
18
1
CN6051
CN6050
LCD
HARNESS (LCD)
INVERTER
UNIT
BCX-U7
CAMERA UNIT
CNX-213
BOARD
SIDE A
CN6301
USB
J2250
HEADPHONE
J2150
MIC IN
2
1
ELECTRET CAP
MICROPHONE
CN2190
Harness
(with connectors on both ends)
Harness (soldering on either end)
From board to connector
(direct connection)
5
1
CN6100
CN3901
1
10
CN4601
CN5902
1
2
CN5900
FPC-2
RIGHT BUTTON
LEFT BUTTON
4
1
CN6052
BLUE
TOOTH
MODEL
BLUE
TOOTH
MODULE
1
2
19
20
CN5601
M
1
A
Y