Conf
idential
PCG-GRZ530
SERVICE MANUAL
NOTEBOOK COMPUTER
9-876-035-01
For American Area
US Model
CanadianModel
Lineup : PCG-GRZ530
· Design and specifications are subject to
change without notice.
Ver 1-2002K
Revision History
S400
-- 2 --
Information in this document is subject to change without notice.
Sony, VAIO and CLIE are trademarks or registered trademarks of
Sony. Microsoft, Windows, Windows Media, Outlook, Bookshelf
and other Microsoft products are trademarks or registered trademarks
of Microsoft Corporation in the United States and other countries.
The word Bluetooth and the Bluetooth logo are trademarks of
Bluetooth SIG, Inc. AMD, the AMD logo, other AMD product names
and combinations thereof are trademarks of Advanced Micro
Devices, Inc. Intel Inside logo, Pentium and Celeron are trademarks
or registered trademarks of Intel Corporation. Transmeta, the
Transmeta logo, Crusoe Processor, the Crusoe logo and
combinations thereof are trademarks of Transmeta Corporation in
the USA and other countries. Graffiti, HotSync, PalmModem, and
Palm OS are resistered trademarks, and the Hotsync logo and Palm
are trademarks of Palm, Inc. or its subsidiaries. (M) and Motrola
are trademarks of Motrora, Inc. Other Motrola products and services
with (R) mark like Dragomball are the trademarks of Motrola, Inc.
All other names of systems, products and services in this manual
are trademarks or registered trademarks of their respective owners.
In this manual, the (TM) or (R) mark are not specified.
Service and Inspection Precautions
1. Obey precautionary markings and instructions
Labels and stamps on the cabinet, chassis, and components identify areas
requiring special precautions. Be sure to observe these precautions, as well
as all precautions listed in the operating manual and other associated
documents.
2. Use designated parts only
The set's components possess important safety characteristics, such as
noncombustibility and the ability to tolerate large voltages. Be sure that
replacement parts possess the same safety characteristics as the originals.
Also remember that the 0 mark, which appears in circuit diagrams and
parts lists, denotes components that have particularly important safety
functions; be extra sure to use only the designated components.
3. Always follow the original design when mounting
parts and routing wires
The original layout includes various safety features, such as inclusion of
insulating materials (tubes and tape) and the mounting of parts above the
printer board. In addition, internal wiring has been routed and clamped so
as to keep it away from hot or high-voltage parts. When mounting parts or
routing wires, therefore, be sure to duplicate the original layout.
4. Inspect after completing service
After servicing, inspect to make sure that all screws, components, and wiring
have been returned to their original condition. Also check the area around
the repair location to ensure that repair work has caused no damage, and
confirm safety.
5. When replacing chip components...
Never reuse components. Also remember that the negative side of tantalum
capacitors is easily damaged by heat.
6. When handling flexible print boards...
· The temperature of the soldering-iron tip should be about 270C.
· Do not apply the tip more than three times to the same pattern.
· Handle patterns with care; never apply force.
Caution: Remember that hard disk drives are easily damaged by
vibration. Always handle with care.
Caution Markings for Lithium/Ion Battery - The following or similar
texts shall be provided on battery pack of equipment or in both the
operating and the service instructions.
CAUTION: Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type recommended by
the manufacturer. Discard used batteries according to the
manufacturer's instructions.
CAUTION: The battery pack used in this device may present a fire
or chemical burn hazard if mistreated. Do not disassemble, heat
above 100
°C (212°F) or incinerate.
Dispose of used battery promptly.
Keep away from children.
CAUTION: Changing the back up battery.
· Overcharging, short circuiting, reverse charging, multilation or
incineration of the cells must be avoided to prevent one or more of
the following occurrences; release of toxic materials, release of
hydrogen and/or oxygen gas, rise in surface temperature.
· If a cell has leaked or vented, it should be replaced immediately
while avoiding to touch it without any protection.
PCG-GRZ530 (AM)
Confidential
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 0 SUR LES
DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT
CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY
DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
-- 3 --
TABLE OF CONTENTS
Section
Title
Page
PCG-GRZ530 (AM)
Confidential
CHAPTER 1. BLOCK DIAGRAM ............................... 1-1
(to 1-2)
CHAPTER 2. FRAME HARNESS DIAGRAM ........ 2-1
(to 2-2)
CHAPTER 3. EXPLODED VIEWS AND
PARTS LIST ............................................ 3-1
3-1. Main Section .................................................................... 3-2
3-2. LCD Section Made by HI .......................................... 3-5
3-3. Connector Section (CH Type Only) ................................. 3-7
(to 3-8)
CHAPTER 4. OTHERS ................................................... 4-1
4-1. Replacing the CPU .......................................................... 4-1
1. Removing the CPU .......................................................... 4-1
2. Installing the CPU ............................................................ 4-1
(to 4-1)
History of the changes is shown as the
"Revision History" at the end of this data.
Confidential
PCG-GRX530 (AM)
(END)
1-2
1-1
CHAPTER 1.
BLOCK DIAGRAM
Memory
CONTROLLER
HUB (MCH)
593 FCBGA
IOCont rol Hub
ICH3 -m
FW82801CAM
Internal
HDD
BLOCK DIAGRAM Rev. 0.60
PHONE
OUT
RJ11
1/1
MIC
IN
RJ 45
MS
CONN
Pentium 4
Processor
512KB L2
478pins
uFCPGA
PCI BUS(3.3V
)
AGP
x
4
200MHz MemoryBus
(DDR1600)
CardBus/16bitCard
PCCard
Connector
2 Slot
H8S/2149
KBC/EC
SPIC
Graphics
AT I
M7CSP16
Video Memory
16MB
LCDCONN
Cable
Ether
PHY
Internal Key Board
Membrane
JOG
Controller
VGADSUB-15
LPC
Memory
Stick
Module
i.LINK0
ACLINK
H
ea
d
p
h
o
n
e
M
IC
Sp
ea
ke
r
Speaker
L&R
Super I/O
SMsC
LPC47N227
I/O Expander
& SMBUS MUX
LID
Serial
Parallele
Re fer to Clock Generator
Block Diagram
SMBUS2
USBRi gh t
CONN
TouchPad
JOG
EEPR OM
For i.LINK
MDC
(Modem
Daughter
Card)
Module
CPU Lo
cal Bus
EEPROM
For Pa ssword
USB Left
CONN
USB Rear
CONN
i.LINK
Dock -VGADB -15
Dock-VGA DB-15
Serial
Parallele
RJ-45
RJ45
VGA
DB-15
USB
CONN
USB
CONN
Port0-5
Optical
Drive
Pr
im
ar
y
Se
co
nd
ar
y
IDE(ATA100)
AMP, etc.
L
in
e
O
u
t
RJ-45
RJ-45
Parallele
PS/2
CLKGEN
IM I
9870GTD
Port Repricator
Parallele
Parallele
i.LINK0
Port-4
Port -0
Port-3
Port -2
Port-1
Port-5
RJ-45
RJ- 11
RJ-11
1st
Battery
Power
Circuit
DCJack
DDR(SO-DIMM)
SMBU S2
SMBUS 2
SMBUS1
SMBUS0
PS/2
Reserved
Reserved
Port-3
Port-2
DCJack
Serial
DCin
DC in
BATTERY1
BATTERY2
BATTERY1
2nd
Battery
BATTERY2
FAN0
ATF0
PS/2
Other
Control
FWH
8Mb
(Flash BIOS
ROM)
Multi Purpose Bay
LINE-OUT
AV
Out
LineOut
S-Video-Out
TV-Out
TV-Out
S-Vi deo-Out
USB3
USB2
USB3
USB2
Audio
YMF753
(Yamaha)
SONY
15inch XGA
TV- Out
CARDBUS
& i.LI NK
RI COH
R5C5 52
Bus #2 Dev #5
EEPROM
For LA N
EEPROM
For ClockGEN
EEP ROM
On DIMM 1
For SPD
EEPROM
On DIMM 2
For SPD
Total max memorysize
512MB
Chipset : Intel 845MZ
AV
Out
LineOut
TV-Out
Confidential
PCG-GRX530 (AM)
(END)
2-2
2-1
CHAPTER 2.
FRAME HARNESS DIAGRAM
From board to connector (direct connection)
Harness (connector at both end)
Harness (soldered at one end)
Connectors soldered on board and appearing on the panel
MEMORY
STICK
LCD HARNESS
CN1601
1
2
29
30
CN8001
29
30
1
2
CN502
CN501
CN1
143
144
CN9301
J9331
CN9001
20
1
1
2
143
144
CN2901
99
100
1
2
2
8
1
1
12
7
CN4602
4
1
CN6002
CN6001
1
11
2
12
10
1
10
1
CN7001
CN7501
CN8802
CN8402
2
1
50
49
12
1
MODEM CARD
J1
1
2
29
30
PHONE
PRINTER
NETWORK
MONITOR
DC-IN
USB
USB USB
IEEE 1394 i.LINK
Side
CPU
EXTERNAL MICROPHONE
HEADPHONE
CN1501
1
2
7
8
CN1112
DC FAN
PWS-22 Board
(Side-B)
KEY BOARD
1
2
CN101
CN8521
40
39
1
2
29
30
1
2
CN3102
CN2008
20
1
60
59
2
1
CN2301
CN1801
CN3501
PC CARD
CONNECTOR
CN1202
77
1
78
154
CN601
1
20
29
30
1
2
CN3001
1
20
CN3103
MBX-75 Board
(Side-A)
RAM
PC133 SO-DIMM
256MB
VIF-22 Board
(Side-A)
HARD DISK
TOUCH PAD
SWX-119 Board
(Side-B)
IFX-203 Board
(Side-A)
1
20
CN8002
JOG DIAL
Combination
DRIVE
LEX-40 Board
(Side-A)
BATTERY PACK
2nd BATTERY PACK
(OPTION)
2
1
44
2
43
1
CN2201
SPEAKER
SWX-118 Board
(Side-A)
INVERTER
LCD
Rear Panel
PCGA-PRGR2
Port Replicator
CN3101
1
24
CN1901
CN1113
CN1703
CN1701
CN1111
CN1114
AV OUT
CN1301
CNX-182 Board
(Side-A)
CN7502
FLEXIBLE PWB
FFC
FFC
FFC
HARNESS (10P)
HARNESS (2P)
59
60
1
2
J1
CN4601
1
2
11
12
CN2007
NICKEL HYDROGEN
BATTERY
CN4611