SERVICE MANUAL
SPECIFICATIONS
AT2 CHASSIS
KLV-32M1
LCD Color TV
US Model
Canadian Model
Television system:
American TV standard
Channel coverage:
VHF: 2-13/UHF: 14-69/CATV: 1-125
Antenna:
75-ohm external terminal for VHF/UHF
Screen size (measured diagonally):
32 inches
Panel System:
LCD (Liquid Crystal Display) Panel
Display resolution:
1,366 dots (horizontal)
× 768 lines (vertical)
VIDEO 1/2/3 IN:
S VIDEO (4-pin mini DIN):
Y:1.0 Vp-p, 75 ohms unbalanced,
sync negative
C:0.286 Vp-p (Burst signal),
75 ohms
VIDEO:
1 Vp-p, 75 ohms unbalanced,
sync negative
AUDIO:
500 mVrms (100% modulation)
Impedance: 47 kilohm
HD/DVD 4 IN:
Y, PB, PR (Component Video):
Y:1.0 Vp-p, 75 ohms
unbalanced, sync negative
PB: 0.7 Vp-p, 75 ohms
PR: 0.7 Vp-p, 75 ohms
Signal format:
480i, 480p, 720p, 1080i
AUDIO:
500 mVrms (100% modulation)
Impedance: 47 kilohms
HDMI 5 IN:
HDMI:
Video: 480i, 480p, 720p, 1080i
Audio: Two channel linear PCM
32, 44.1 and 48kHz, 16, 20 and
24 bits
AUDIO:
500 mVrms (100% modulation)
Impedance: 47 kilohms
CENTER SPEAKER IN:
Max 180 W (6
), 1 kHz
Sensitivity 30 Vp-p
KLV-32M1 (UC)
2
Without TV stand:
835
× 603.5 × 110 mm
(32 7/8
× 23 7/8 × 4 3/8 inches)
Mass:
Including TV stand: 19.7 kg (43 lb. 7 oz.)
Without TV stand:
17.4 kg (38 lb. 6 oz.)
Supplied accessories:
Remote control RM-Y1107 (1)
Size AA batteries (2)
75-ohm coaxial cable (1)
AC power cord (1)
Clamp screws (2)
Operating Instructions (1)
Quick Setup Guide (1)
Warranty Card (1)
Optional accessories:
Headphones plug adaptor
Connecting cables
Wall-Mount Bracket SU-LW1
Note
Some optional accessories may be out of stock.
Design and specifications are subject to change
without notice.
AUDIO OUT:
500 mVrms (100% modulation)
More than 1 Vrms at the maximum volume setting
(Variable)
More than 500 mVrms (Fixed)
Headphones:
Stereo mini jack
Impedance:
16 ohms
Speaker:
Full range:
ø7 cm
(2 7/8 inches) (2)
Woofer:
ø7 cm
(2 7/8 inches) (2)
Speaker output:
10 W + 10 W
Power requirement:
120 V AC, 60 Hz
Power consumption:
In use:
155 W
In standby:
Less than 1 W
Dimensions (W/H/D):
Including TV stand: 835
× 670.5 × 287.5 mm
(32 7/8
× 26 1/2 × 11 3/8 inches)
KLV-32M1 (UC)
3
WARNING AND CAUTIONS
CAUTION
These servicing instructions are for use by qualified service personnel only To reduce the risk of electric shock, do not perform any
servicing other than that contained in the operating instructions unless you are qualified to do so.
WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis. The chassis of
this receiver is directly connected to the ac power line.
! SAFETY-RELATED COMPONENT WARNING!!
Components identified by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe
operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements
published by Sony. Circuit adjustments that are critical for safe operation are identified in this manual. Follow these procedures
whenever critical components are replaced or improper operation is suspected.
ATTENTION!!
Ces instructions de service sont à l'usage du personnel de service qualifié seulement. Pour prévenir le risque de choc électrique, ne
pas faire l'entretien autre que celui contenu dans le Mode d'emploi à moins que vous soyez qualifié faire ainsi.
Afin d'eviter tout risque d'electrocution provenant d'un chássis sous tension, un transformateur d'isolement doit etre utilisé lors de tout
dépannage. Le chássis de ce récepteur est directement raccordé à l'alimentation du secteur
! ATTENTION AUX COMPOSANTS RELATIFS A LA SECURITE!!
Les composants identifies par une trame et par une marque ! sur les schemas de principe, les vues explosees et les listes de pieces
sont d'une importance critique pour la securite du fonctionnement. Ne les remplacer que par des composants Sony dont le numero
de piece est indique dans le present manuel ou dans des supplements publies par Sony. Les reglages de circuit dont l'importance
est critique pour la securite du fonctionnement sont identifies dans le present manuel. Suivre ces procedures lors de chaque
remplacement de composants critiques, ou lorsqu'un mauvais fonctionnement suspecte.
KLV-32M1 (UC)
4
SAFETY CHECK-OUT
After correcting the original service problem, perform the
following safety checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly-sol-
dered connections. Check the entire board surface for solder
splashes and bridges.
2. Check the interboard wiring to ensure that no wires are
"pinched" or contact high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps,
and mounting hardware have been replaced. Be absolutely cer-
tain that you have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly transis-
tors, that were installed during a previous repair. Point them
out to the customer and recommend their replacement.
5. Look for parts which, though functioning, show obvious signs
of deterioration. Point them out to the customer and recom-
mend their replacement.
6. Check the line cords for cracks and abrasion. Recommend the
replacement of any such line cord to the customer.
7. Check the antenna terminals, metal trim, "metallized" knobs,
screws, and all other exposed metal parts for AC Leakage.
Check leakage as described right.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers' instructions to use these
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The "limit" indica-
tion is 0.75 V, so analog meters must have an accurate low-
voltage scale. The Simpson 250 and Sanwa SH-63Trd are ex-
amples of a passive VOMs that are suitable. Nearly all battery
operated digital multimeters that have a 2 V AC range are suit-
able. (See Fig. A)
Fig. A. Using an AC voltmeter to check AC leakage.
1.5 k
0.15
µF
AC
Voltmeter
(0.75 V)
To Exposed Metal
Parts on Set
Earth Ground
WARNING!!
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY SHADING AND MARK !
ON THE SCHEMATIC DIAGRAMS, EXPLODED VIEWS
AND IN THE PARTS LIST ARE CRITICAL FOR SAFE
OPERATION. REPLACE THESE COMPONENTS WITH
SONY PARTS WHOSE PART NUMBERS APPEAR AS
SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB-
LISHED BY SONY. CIRCUIT ADJUSTMENTS THAT ARE
CRITICAL FOR SAFE OPERATION ARE IDENTIFIED IN
THIS MANUAL. FOLLOW THESE PROCEDURES WHEN-
EVER CRITICAL COMPONENTS ARE REPLACED OR
IMPROPER OPERATION IS SUSPECTED.
AVERTISSEMENT!!
ATTENTION AUX COMPOSANTS RELATIFS À LA
SÉCURITÉ!!
LES COMPOSANTS IDENTIFIÉS PAR UNE TRAME ET
UNE MARQUE ! SONT CRITIQUES POUR LA
SÉCURITÉ. NE LES REMPLACER QUE PAR UNE
PIÈCE PORTANT LE NUMÉRO SPECIFIÉ. LES
RÉGLAGES DE CIRCUIT DONT L'IMPORTANCE EST
CRITIQUE POUR LA SÉCURITÉ DU
FONCTIONNEMENT SONT IDENTIFIÉS DANS LE
PRÉSENT MANUEL. SUIVRE CES PROCÉDURES
LORS DE CHAQUE REMPLACEMENT DE
COMPOSANTS CRITIQUES, OU LORSQU'UN MAUVAIS
FONCTIONNEMENT EST SUSPECTÉ.
KLV-32M1(UC)
5
TABLE OF CONTENTS
1. DISASSEMBLY ............................................. 1-1
1-1.
STAND REMOVAL .......................................... 1-1
1-2.
REAR CABINET ASSY REMOVAL ............... 1-1
1-3.
BL BOARD REMOVAL ................................... 1-2
1-4.
GL BOARD REMOVAL ................................... 1-2
1-5.
ULU BOARD REMOVAL ................................ 1-3
1-6.
AU AND P BOARDS REMOVAL .................. 1-3
1-7.
LCD PANEL REMOVAL ................................. 1-4
1-8.
H1 AND H3 BOARDS REMOVAL ................. 1-5
1-9.
H2 BOARD REMOVAL ................................... 1-5
2. ADJUSTMENT .............................................. 2-1
2-1.
AGING ............................................................... 2-1
2-1-1. Aging setting .................................................. 2-1
2-1-2. Aging conditions ............................................ 2-1
2-2.
Measurement equipment .................................... 2-1
2-3.
ADJUSTMENT OF SIGNAL LEVEL .............. 2-1
2-3-1. Check AD calibration registration items ....... 2-1
2-3-2. Y Level/COLOR adjustment of
component input ............................................. 2-1
2-3-3. Y Level/COLOR adjustment of HDMI input
2-2
2-3-4. Y Level/COLOR adjustment of Video input
(by using a jig) ............................................... 2-2
2-3-5. Y Level/COLOR adjustment of RF input ..... 2-2
2-4.
WHITE BALANCE ADJUSTMENT ................ 2-2
2-4-1. White balance adjustment of color
temperature "Cool" ....................................... 2-2
2-4-2. White balance adjustment of color
temperature "Neutral" .................................... 2-3
2-4-3. White balance adjustment of color
temperature "Warm" ...................................... 2-3
3. DIAGRAMS ................................................... 3-1
3-1.
BLOCK DIAGRAMS ........................................ 3-1
3-2.
FRAME DIAGRAMS ........................................ 3-6
3-3.
CIRCUIT BOARDS LOCATION ..................... 3-7
3-4.
SCHEMATIC DIAGRAMS ............................. 3-7
(1)
Schematic Diagrams of AU Board ................ 3-8
(2)
Schematic Diagrams of BL Board ................. 3-13
(3)
Schematic Diagrams of GL Board ................ 3-19
(4)
Schematic Diagram of H1 and H2 Boards .... 3-21
(5)
Schematic Diagrams of H3 Board ................. 3-22
(6)
Schematic Diagrams of P Board .................... 3-23
(7)
Schematic Diagrams of ULU Board .............. 3-25
3-5.
SEMICONDUCTORS ....................................... 3-28
4. EXPLODED VIEWS ...................................... 4-1
4-1.
CABINET ASSY AND STAND ....................... 4-2
4-2.
CHASSIS-1 ........................................................ 4-3
4-3.
CHASSIS-2 ........................................................ 4-4
4-4.
BEZEL ASSY .................................................... 4-5
4-5.
PACKING MATERIALS .................................. 4-6
5.
ELECTRICAL PARTS LIST ......................... 5-1