SERVICE MANUAL
US Model
Canadian Model
DVP-NS500V
AEP Model
UK Model
E Model
Australian Model
Russian Model
Chinese Model
Saudi Arabia Model
Hong Kong Model
Korea Model
Singapore Model
Taiwan Model
Middle East Model
DVP-NS700V
SACD/DVD PLAYER
DVP-NS500V/NS700V
RMT-D131A/D131E/D131P/D131O
SPECIFICATIONS
Photo: Titanium gray type
NTSC: DVP-NS500V
System
Laser
Semiconductor laser
Signal format system
PAL (NTSC): DVP-NS700V
Audio characteristics
Frequency response
DVD (PCM 96 kHz): 2 Hz to 44 kHz (2 dB
± 2 dB at 44 kHz)
SACD: 2 Hz to 100 kHz (3 dB
± 2 dB at 50 kHz)
CD: 2 Hz to 20 kHz (
±0.5 dB)
Signal-to-noise ratio (S/N ratio)
115 dB (DVD VIDEO) (LINE OUT L/R (AUDIO) 1/2 jacks only)
Harmonic distortion
0.0025 %
Dynamic range
DVD VIDEO/SACD: 103 dB
CD: 99 dB
Wow and flutter
Less than detected value (
±0.001% W PEAK)
Outputs
General
Power requirements
220 to 240 V AC, 50/60 Hz (NS700V: AEP, UK, AUS, E12, ME, RUS, SP)
220 V AC, 50/60 Hz (NS700V: EA, HK, KR)
220 V AC, 60 Hz
Power consumption
15 W
110 V AC, 60 Hz (NS700V: CH, TW)
120 V AC, 60 Hz (NS500V)
Dimensions (approx.)
430
× 74 × 256 mm (w/h/d) incl. projecting parts
Mass (approx.)
2.8 kg
Operating temperature
5
° C to 35 ° C
Operating humidity
25 % to 80 %
Supplied accessories
Specifications and design are subject to change without notice.
Jack name
Jack type
Output level
Load impedance
LINE OUT L/R (AUDIO) (1, 2) Phono jack
2 Vrms (at 50 kilohms)
Over 10 kilohms
DIGITAL OUT (OPTICAL)
Optical output jack
18 dBm
Wave length: 660 nm
DIGITAL OUT (COAXIAL) Phono jack
0.5 Vp-p
75 ohms terminated
5.1CH OUTPUT
Phono jack
2 Vrms (50 kilohms)
Over 10 kilohms
LINE OUT (VIDEO) (1, 2)
Phono jack
1.0 Vp-p
75 ohms, sync negative
S VIDEO OUT (1, 2)
4-pin mini DIN
Y: 1.0 Vp-p
C: 0.3 Vp-p (PAL)
0.286 Vp-p (NTSC)
75 ohms, sync negative
75 ohms terminated
COMPONENT
VIDEO OUT (Y,CB,CR)
Phono jack
Y: 1.0 Vp-p
CB, CR: 0.7 Vp-p
75 ohms, sync negative
75 ohms terminated
Check that you have the following items:
· Audio/video cord (pinplug × 3 y pinplug × 3) (1)
· Remote commander (remote) RMT-D131O (1)
· Remote commander (remote) RMT-D131A (1)
· Remote commander (remote) RMT-D131E (1)
· Remote commander (remote) RMT-D131P (1)
· Size AA (R6) batteries (2)
· Abbreviation
AUS
CH
CND
E12
EA
HK
: Australian
: Chinese
: Canadian
: 220-240 V AC Area in E
: Saudi Arabia
: Hong Kong
KR
ME
RUS
SP
TW
: Korea
: Middle East
: Russian
: Singapore
: Taiwan
2
WARNING!!
WHEN SERVICING, DO NOT APPROACH THE LASER
EXIT WITH THE EYE TOO CLOSELY. IN CASE IT IS
NECESSARY TO CONFIRM LASER BEAM EMISSION,
BE SURE TO OBSERVE FROM A DISTANCE OF
MORE THAN 25 cm FROM THE SURFACE OF THE
OBJECTIVE LENS ON THE OPTICAL PICK-UP BLOCK.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous ra-
diation exposure.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE 0
SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE
DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ
DE FONCTIONNEMENT. NE REMPLACER CES COM-
POSANTS QUE PAR DES PIÈCES SONY DONT LES
NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED
LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS
AND IN THE PARTS LIST ARE CRITICAL TO SAFE
OPERATION. REPLACE THESE COMPONENTS WITH
SONY PARTS WHOSE PART NUMBERS APPEAR AS
SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB-
LISHED BY SONY.
CAUTION:
The use of optical instrument with this product will increase eye
hazard.
Fig. A.
Using an AC voltmeter to check AC leakage.
1.5 k
0.15
µF
AC
voltmeter
(0.75 V)
To Exposed Metal
Parts on Set
Earth Ground
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground
and from all exposed metal parts to any exposed metal part having
a return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers' instructions to use these
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The "limit" indica-
tion is 0.75V, so analog meters must have an accurate low-
voltage scale. The Simpson 250 and Sanwa SH-63Trd are ex-
amples of a passive VOM that is suitable. Nearly all battery
operated digital multimeters that have a 2V AC range are suit-
able. (See Fig. A)
1. Check the area of your repair for unsoldered or poorly-sol-
dered connections. Check the entire board surface for solder
splashes and bridges.
2. Check the interboard wiring to ensure that no wires are
"pinched" or contact high-wattage resistors.
3. Look for unauthorized replacement parts, particularly transis-
tors, that were installed during a previous repair. Point them
out to the customer and recommend their replacement.
4. Look for parts which, though functioning, show obvious signs
of deterioration. Point them out to the customer and recom-
mend their replacement.
5. Check the line cord for cracks and abrasion. Recommend the
replacement of any such line cord to the customer.
6. Check the B+ voltage to see it is at the values specified.
7. Check the antenna terminals, metal trim, "metallized" knobs,
screws, and all other exposed metal parts for AC leakage.
Check leakage as described below.
SAFETY CHECK-OUT
After correcting the original service problem, perform the following
safety checks before releasing the set to the customer:
3
TABLE OF CONTENTS
Section
Title
Page
Section
Title
Page
Service Note ............................................................................ 4
1.
GENERAL
Getting Started .............................................................. 1-3
Hookups ........................................................................ 1-4
Playing Discs ................................................................. 1-7
Searching for a Scene ................................................... 1-10
Viewing Information About the Disc .............................. 1-11
Sound Adjustments ....................................................... 1-12
Enjoying Movies ............................................................ 1-14
Using Various Additional Functions .............................. 1-15
Settings and Adjustments ............................................. 1-17
Additional Information ................................................... 1-20
2.
DISASSEMBLY
2-1.
Case Removal ............................................................... 2-1
2-2.
AV-59 Board Removal ................................................... 2-1
2-3.
Tray Cover Removal ...................................................... 2-1
2-4.
Front Panel Removal ..................................................... 2-1
2-5.
Power Block Removal ................................................... 2-2
2-6.
SI-31 Board Removal .................................................... 2-2
2-7.
Mechanism Deck Removal ............................................ 2-2
2-8.
ER-17 Board Removal (NS700V: AEP, UK, Russian) .. 2-2
2-9.
MB-101 Board Removal ................................................ 2-3
2-10. IF-84 Board Removal .................................................... 2-3
2-11. Optical Pick-up Removal ............................................... 2-3
2-12. Internal Views ................................................................ 2-4
2-13. Circuit Boards Location ................................................. 2-5
3.
BLOCK DIAGRAMS
3-1.
Overall Block Diagram ................................................... 3-1
3-2.
RF/Servo Block Diagram ............................................... 3-3
3-3.
Signal Processor Block Diagram .................................. 3-5
3-4.
System Control Block Diagram ..................................... 3-7
3-5.
Video Block Diagram ..................................................... 3-9
3-6.
Audio (1) Block Diagram ............................................... 3-11
3-7.
Audio (2) Block Diagram ............................................... 3-13
3-8.
Interface Control Block Diagram ................................... 3-15
3-9.
Power (1) Block Diagram .............................................. 3-17
3-10. Power (2) Block Diagram .............................................. 3-19
4.
PRINTED WIRING BOARDS AND SCHEMATIC
DIAGRAMS
4-1.
Frame Schematic Diagram ............................................ 4-3
4-2.
Printed Wiring Boards and Schematic Diagrams ......... 4-5
MS-81 (LOADING),
SI-31 (REMOTE COMMANDER RECEIVER)
Printed Wiring Board and Schematic Diagram ............. 4-5
MB-101 Printed Wiring Board ....................................... 4-7
MB-101 (RF AMP, SERVO) Schematic Diagram .......... 4-11
MB-101 (ARP, SERVO DSP) Schematic Diagram ........ 4-13
MB-101 (AV DECODER) Schematic Diagram .............. 4-15
MB-101 (BNR) Schematic Diagram .............................. 4-17
MB-101 (DRIVE) Schematic Diagram .......................... 4-19
MB-101 (SYSTEM CONTROL)
Schematic Diagram ....................................................... 4-21
MB-101 (CLOCK GENERATOR)
Schematic Diagram ....................................................... 4-23
MB-101 (FLASH MEMORY, OTP)
Schematic Diagram ....................................................... 4-25
MB-101 (AUDIO DSP) Schematic Diagram .................. 4-27
MB-101 (2ch/6ch DAC) Schematic Diagram ................ 4-29
MB-101 (H3GA) Schematic Diagram ............................ 4-31
MB-101 (SACO DECODER) Schematic Diagram ........ 4-33
MB-101 (DSD DSP) Schematic Diagram ..................... 4-35
AV-59 Printed Wiring Board .......................................... 4-37
AV-59 (VIDEO BUFFER) Schematic Diagram .............. 4-39
AV-59 (AUDIO AMP) Schematic Diagram .................... 4-41
IF-84 Printed Wiring Board ........................................... 4-43
IF-84 (IF CON) Schematic Diagram ............................. 4-45
ER-17 Printed Wiring Board (AEP, UK, RUS) ............... 4-47
ER-17 (EURO AV) Schematic Diagram
(AEP, UK, RUS) ............................................................. 4-49
HS15S1E Printed Wiring Board (AEP, UK, AUS, E12,
EA, HK, KR, ME, RUS, SP, CH) .................................... 4-51
HS15S1E Schematic Diagram (AEP, UK, AUS, E12,
EA, HK, KR, ME, RUS, SP, CH) .................................... 4-53
HS15S1J Printed Wiring Board (TW) ........................... 4-55
HS15S1J Schematic Diagram (TW) ............................. 4-57
HS15S1U Printed Wiring Board (US, CND) ................. 4-59
HS15S1U Schematic Diagram (US, CND) ................... 4-61
5.
IC PIN FUNCTION DESCRIPTION
5-1.
System Control Pin Function
(MB-101 Board IC104) .................................................. 5-1
6.
TEST MODE
6-1.
General Description ...................................................... 6-1
6-2.
Starting Test Mode ........................................................ 6-1
6-3.
Syscon Diagnosis .......................................................... 6-1
6-4.
Drive Auto Adjustment .................................................. 6-5
6-5.
Drive Manual Operation ................................................ 6-7
6-6.
Mecha Aging ................................................................. 6-10
6-7.
Emergency History ........................................................ 6-10
6-8.
Version Information ....................................................... 6-11
6-9.
Video Level Adjustment ................................................ 6-11
6-10. IF CON Self Diagnostic Function .................................. 6-11
6-11. Troubleshooting ............................................................. 6-18
7.
ELECTRICAL ADJUSTMENT
7-1.
Power Supply Check ..................................................... 7-1
1.
HS15S1E/HS15S1J/HS15S1U ..................................... 7-1
7-2.
Adjustment of Video System ......................................... 7-2
1.
Video Level Adjustment ................................................ 7-2
2.
Checking S Video Output S-Y ....................................... 7-2
3.
Checking S Video Output S-C ....................................... 7-2
4.
Checking Component Video Output Y .......................... 7-2
5.
Checking Component Video Output B-Y ...................... 7-3
6.
Checking Component Video Output R-Y ...................... 7-3
7.
Checking RGB Output R ............................................... 7-3
8.
Checking RGB Output G ............................................... 7-3
9.
Checking RGB Output B ............................................... 7-4
7-3.
Adjustment Related Parts Arrangement ....................... 7-6
8.
REPAIR PARTS LIST
8-1.
Exploded Views ............................................................. 8-1
8-1-1. Case Assembly ........................................................ 8-1
8-1-2. Chassis Assembly .................................................... 8-3
8-1-3. Mechanism Deck Assembly ..................................... 8-5
8-2.
Electrical Parts List ....................................................... 8-6
·
Abbreviation
AUS : Australian
CH
: Chinese
CND : Canadian
E12
: 220-240 V AC Area in E
EA
: Saudi Arabia
HK
: Hong Kong
KR
: Korea
ME
: Middle East
RUS : Russian
SP
: Singapore
TW
: Taiwan
4
SERVICE NOTE
1.
DISASSEMBLY
· This set can be disassembled in the order shown below.
Set
Case
(Page 2-1)
AV-59 Board
(Page 2-1)
MB-101 Board
(Page 2-3)
ER-17 Board
(Page 2-2)
Optical Pick-up
(Page 2-3)
SI-31 Board
(Page 2-2)
Pewer Block
(Page 2-2)
IF-84 Board
(Page 2-3)
Mechanism Deck
(Page 2-2)
Tray Cover
(Page 2-1)
Front Panel
(Page 2-1)
5
3.
HOW TO SERVICE MB-101 BOARD
· Use the service jig (J-6090-116-A).
1) Remove the case from the set. (Refer to 2-1)
2) Remove the AV-59 board. (Refer to 2-2)
3) Remove the tray cover. (Refer to 2-3)
4) Remove the mechanism deck. (Refer to 2-7)
5) Remove the ER-17 board (NS700V: AEP, UK, Russian).
(Refer to 2-8)
6) Remove the MB-101 board. (Refer to 2-9)
7) Replace three flexible flat cables as shown in Fig. 2.
Fig. 2
8) Replace jig flexible flat cable and jig harness with flexible flat
cable and harness.
Fig. 3
2.
DISC REMOVAL PROCEDURE
(at POWER OFF)
1) Insert a tapering driver into the aperture of the unit bottom,
and move the lever of chuck cam in the direction of the arrow
A
. (See Fig. 1)
2) Draw out the tray in the direction of the arrow B, and remove
a disc. (See Fig. 1)
Fig. 1
Tray
Lever of chuck cam
Aperture
B
A
1
Two flexible flat cables
(FOM-001, FMM-046)
1
Flexible flat cable
(FMM-035A)
2
Connector
(FOM-001: CN201)
2
Connector
(FMM-035A: CN204)
2
Connector
(FMM-046: CN203)
MB-101 board
Mechanism deck
2
Connector
(FMI-001A: CN101)
MB-101 board
4
Connector
(CN102)
3
Harness (MI-69A)
(CN407)
1
Flexible flat cable
(FMI-001A: CN403)