SONY DVPNS507P - Service Manual Immediate Download

SERVICE MANUAL

AEP Model

DVP-NS355/NS360

UK Model

Russian Model

DVP-NS355

CD/DVD PLAYER

DVP-NS355/NS360

RMT-D165P/D166P

The Service Manual for this set contains only the points which differ is

bound together with the following Service Manual and therefore please

refer to them.

DVP-NS355: Brazilian

DVP-NS355: AEP, UK, RUS/DVP-NS360: AEP

See next page for different part.

· Main Unit

DVP-NS355/NS507P/NS525P/NS575P/NS585P

9-874-811-11

Service Manual

Differences Manual

· DIFFERENT PARTS LIST

8-1. EXPLODED VIEWS

8-1-1. MAIN SECTION

A-1062-809-A MV-044 COMPL (NS355: RUS)

A-6071-901-A MV-044 COMPL

(NS355: AEP, UK/NS360: AEP)

0 4

1-478-540-31 POWER SUPPLY BLOCK

X-3954-062-2 PANEL, ASSY FRONT (NS355: AEP, RUS)

(BLACK)

X-3954-063-2 PANEL, ASSY FRONT

(NS355: AEP, UK, RUS) (SILVER)

X-3954-208-2 PANEL, ASSY FRONT (NS360: AEP)

(SILVER)

3-066-225-01 SONY BADGE (5-A) (NS355: AEP, RUS)

(BLACK)

3-066-225-11 SONY BADGE (5-A)

(NS355: AEP, UK, RUS/NS360: AEP)

(SILVER)

Page

NS355: Brazilian model

NS355: AEP, UK, RUS/NS360: AEP model

Ref. No.

Part No.

Description

Remarks

Ref. No.

Part No.

Description

Remarks

A-6072-189-A MV-044 COMPL

0 4

1-478-539-11 POWER SUPPLY BLOCK

A-6072-191-A PANEL, ASSY FRONT

3-066-225-41 SONY BADGE (5-A)

8-1

The components identified by mark

0 or dotted line with mark 0 are

critical for safety.

Replace only with part number speci-

fied.

·Abbreviation

RUS: Russian model

Continued on next page

DVP-NS355/NS360

Sony Corporation

Home Electronics Network Company

9-874-815-11

2004B0500-1

Published by Quality Assurance Dept.

Page

NS355: Brazilian model

NS355: AEP, UK, RUS/NS360: AEP model

Ref. No.

Part No.

Description

Remarks

Ref. No.

Part No.

Description

Remarks

8-1

8-2. ELECTRICAL PARTS LIST

A-1062-809-A MV-044 BOARD, COMPLETE (NS355: RUS)

A-6071-901-A MV-044 BOARD, COMPLETE

(NS355: AEP, UK/NS360: AEP)

***********************

Page

NS355: Brazilian model

NS355: AEP, UK, RUS/NS360: AEP model

Ref. No.

Part No.

Description

Remarks

Ref. No.

Part No.

Description

Remarks

A-6072-189-A MV-044 BOARD, COMPLETE

***********************

8-9

3-088-330-51 COVER, TRAY

0 11

1-828-450-11 POWER-SUPPLY CORD

3-070-883-41 SCREW, TAPPING

3-088-344-42 CASE, UPPER (SILVER)

1-478-545-11 REMOTE COMMANDER (RMT-D165A)

3-071-119-11 COVER, BATTERY

ACCESSORIES

************

1-824-933-21 CORD WITH CONNECTOR

3-091-941-11 MANUAL, INSTRUCTION

3-088-330-31 COVER, TRAY

0 11

1-828-450-11 POWER-SUPPLY CORD

(EXCEPT NS355: UK)

1-828-454-11 POWER-SUPPLY CORD (NS355: UK)

3-070-883-31 SCREW, TAPPING (NS355: AEP, RUS)

(BLACK)

3-070-883-41 SCREW, TAPPING

(NS355: AEP, UK, RUS/NS360: AEP)

(SILVER)

3-089-692-01 CASE, UPPER (NS355: AEP, RUS) (BLACK)

3-089-692-11 CASE, UPPER

(NS355: AEP, UK, RUS/NS360: AEP)

(SILVER)

1-478-545-31 REMOTE COMMANDER (RMT-D165P)

(NS355: AEP, RUS) (BLACK)

1-478-545-41 REMOTE COMMANDER (RMT-D166P)

(NS355: AEP, UK, RUS/NS360: AEP)

(SILVER)

3-071-119-01 COVER, BATTERY (NS355: AEP, RUS)

(BLACK)

3-071-119-11 COVER, BATTERY

(NS355: AEP, UK, RUS/NS360: AEP)

(SILVER)

1-828-427-11 FLAT FLEXIBLE CABLE FEM-002

ACCESSORIES

************

1-824-933-21 CORD WITH CONNECTOR (NS355: UK)

3-089-857-11 MANUAL, INSTRUCTION

(GERMAN, FRENCH, DUTCH)

(NS355: AE1/NS360: AE1)

3-089-857-21 MANUAL, INSTRUCTION

(ITALIAN, POLISH)

(NS355: AE1/NS360: AE1)

3-089-857-31 MANUAL, INSTRUCTION

(SPANISH, GREEK, PORTUGUESE)

(NS355: AE2/NS360: AE2)

3-089-857-41 MANUAL, INSTRUCTION

(DANISH, FINNISH, SWEDISH)

(NS355: AE2/NS360: AE2)

3-089-857-51 MANUAL, INSTRUCTION (ENGLISH)

(NS355: UK)

3-089-857-61 MANUAL, INSTRUCTION (RUSSIAN)

(NS355: RUS)

The components identified by mark

0 or dotted line with mark 0 are

critical for safety.

Replace only with part number speci-

fied.

·Abbreviation

RUS: Russian model

RMT-D165A/RMT-D165P/RMT-D166P

SERVICE MANUAL

CD/DVD PLAYER

System

Laser: Semiconductor laser

Signal format system: NTSC

Audio characteristics

Frequency response: DVD VIDEO (PCM

96 kHz): 2 Hz to 44 kHz (±1.0 dB)/

DVD VIDEO (PCM 48 kHz): 2 Hz to

22 kHz (±0.5 dB)/CD: 2 Hz to 20 kHz

(±0.5 dB)

Signal-to-noise ratio (S/N ratio): 115 dB

Harmonic distortion: 0.003%

Dynamic range: DVD VIDEO: 103 dB/

CD: 99 dB

Wow and flutter: Less than detected value

(±0.001% W PEAK)

Outputs

(Jack name: Jack type/Output level/

Load impedance)

LINE OUT (AUDIO): Phono jack/

2 Vrms/ 10 kilohms

DIGITAL OUT (COAXIAL): Phono jack/

0.5 Vp-p/75 ohms

COMPONENT VIDEO OUT

(Y, PB, PR): Phono jack/Y: 1.0 Vp-p/

PB, PR: 0.65 Vp-p/75 ohms

LINE OUT (VIDEO): Phono jack/

1.0 Vp-p 75 ohms

S VIDEO OUT: 4-pin mini DIN/Y:

1.0 Vp-p, C: 0.286 Vp-p/75 ohms

General

Power requirements:

120 V AC, 60 Hz

110-240 V AC, 50/60 Hz

See page 5 for further information

Power consumption: 11 W

Dimensions (approx.): 430

× 43 ×

237.7 mm (17

× 2 11/16 × 9 1/2 in.)

(width/height/depth) incl. projecting

parts

Mass (approx.): 1.95 kg (4 1/3 lb)

Operating temperature: 5°C to 35°C

(41°F to 95°F)

Operating humidity: 25% to 80%

SPECIFICATIONS

Supplied accessories

See page 17

Specifications and design are subject to

change without notice.

ENERGY STAR is a U.S. registered

mark.

As an

ENERGY STAR Partner, Sony

Corporation has determined that this

product meets the

ENERGY STAR

guidelines for energy efficiency.

Canada Model

PX Model

Mexico Model

Latin Model

Brazil Model

Hong Kong Model

GA Model

Taiwan Model

Korea Model

Saudi Arabia Model

Middle East Model

India Model

Australia Model

China Model

Argentina Model

US Model

Iran Model

DVP-NS575P

DVP-NS355/NS501P/NS507P/NS525P/NS575P/NS585P

Notes: US and Canada model only

Photo : DVP-NS575P

RMT-D165P

Brazil Model

DVP-NS355

China Model

DVP-NS507P/NS525P/NS585P

Middle East Model

DVP-NS585P

US Model

DVP-NS501P

SAFETY CHECK-OUT

1. Check the area of your repair for unsoldered or poorly-soldered

connections. Check the entire board surface for solder splashes

and bridges.

2. Check the interboard wiring to ensure that no wires are "pinched"

or contact high-wattage resistors.

3. Look for unauthorized replacement parts, particularly transis-

tors, that were installed during a previous repair. Point them out

to the customer and recommend their replacement.

4. Look for parts which, though functioning, show obvious signs

of deterioration. Point them out to the customer and recommend

their replacement.

5. Check the line cord for cracks and abrasion.

Recommend the replacement of any such line cord to the cus-

tomer.

6. Check the B+ voltage to see it is at the values specified.

7. Check the antenna terminals, metal trim, "metallized" knobs,

screws, and all other exposed metal parts for AC leakage. Check

leakage as described below.

WARNING!!

WHEN SERVICING, DO NOT APPROACH THE LASER EXIT

WITH THE EYE TOO CLOSELY. IN CASE IT IS NECESSARY TO

CONFIRM LASER BEAM EMISSION, BE SURE TO OBSERVE

FROM A DISTANCE OF MORE THAN 25 cm FROM THE SURFACE

OF THE OBJECTIVE LENS ON THE OPTICAL PICK-UP BLOCK.

CAUTION:

The use of optical instrument with this product will increase eye

hazard.

CAUTION

Use of controls or adjustments or performance of procedures

other than those specified herein may result in hazardous radiation

exposure.

SAFETY-RELATED COMPONENT WARNING!!

COMPONENTS IDENTIFIED BY MARK

OR DOTTED LINE

WITH MARK

ON THE SCHEMATIC DIAGRAMS AND IN

THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.

REPLACE THESE

COMPONENTS WITH

SONY

PARTS

WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS

MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.

After correcting the original service problem, perform the following

safety checks before releasing the set to the customer:

LEAKAGE TEST

The AC leakage from any exposed metal part to earth ground and

from all exposed metal parts to any exposed metal part having a

return to chassis, must not exceed 0.5mA (500 microampers).

Leakage current can be measured by any one of three methods.

1. A commercial leakage tester, such as the Simpson 229 or RCA

TW-540A. Follow the manufacturers' instructions to use these

instruments.

2. A battery-operated AC milliammeter. The Data Precision 245

digital multimeter is suitable for this job.

3. Measuring the voltage drop across a resistor by means of a

VOM or battery-operated AC volmeter. The "limit" indication

is 0.75V, so analog meters must have an accurate low voltage

scale. The Simpson 250 and Sanwa SH-63Trd are examples of

a passive VOM that is suitable. Nearly all battery operated

digital multimeters that have a 2V AC range are suitable. (See

Fig. A)

Unleaded solder

Boards requiring use of unleaded solder are printed with the lead-

free mark (LF) indicating the solder contains no lead.

(Caution: Some printed circuit boards may not come printed with

the lead free mark due to their particular size.)

: LEAD FREE MARK

Unleaded solder has the following characteristics.

· Unleaded solder melts at a temperature about 40°C highter than

ordinary solder.

Ordinary soldering irons can be used but the iron tip has to be

applied to the solder joint for a slightly longer time.

Soldering irons using a temperature regulator should be set to

about 350°C

Caution: The printed pattern (copper foil) may peel away if the

heated tip is applied for too long, so be careful!

· Strong viscosity

Unleaded solder is more viscous (sticky, less prone to flow) than

ordinary solder so use caution not to let solder bridges occur such

as on IC pins, etc.

· Usable with ordinary solder

It is best to use only unleaded solder but unleaded solder may also

be added to ordinary solder.

ATTENTION AU COMPOSANT AYANT RAPPORT

À LA SÉCURITÉ!

LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE

SUR

LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES

SONT

CRITIQUES

POUR

SÉCURITÉ

FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS

QUE PAR DES PIÈSES SONY DONT LES NUMÉROS SONT

DONNÉS DANS CE MANUEL OU DANS LES SUPPÉMENTS

PUBLIÉS PAR SONY.

To Exposed Metal

Parts on Set

0.15 F

1.5k

Voltmeter

(0.75 V)

Earth Ground

Fig.A. Using an Acvoltmeter to check AC leakage.

TABLE OF CONTENTS

SERVICE NOTE

Disc Removal Procedure (at POWER OFF) .............. 4

Caution Point on the PWB IF-112 ................................. 4

GENERAL

Precautions .................................................................... 1-1

About this Manual .......................................................... 1-1

This Player Can Play the Following Discs ................... 1-1

Notes about the Discs .................................................. 1-1

Index to Parts and Controls ......................................... 1-1

Guide to the Control Menu Display .............................. 1-2

Hookups ................................................................................ 1-3

Hooking Up the Player .................................................. 1-3

Step 1: Unpacking ......................................................... 1-3

Step 2: Inserting Batteries into the Remote ................. 1-3

Step 3: Connecting the Video Cords ............................ 1-3

Step 4: Connecting the Audio Cords ............................ 1-4

Step 5: Connecting the Power Cord ............................. 1-5

Step 6: Quick Setup ...................................................... 1-5

Playing Discs ......................................................................... 1-6

Playing Discs ................................................................. 1-6

Resuming Playback from the Point Where You

Stopped the Disc (Multi-disc Resume) .................. 1-6

Using the DVD's Menu .................................................. 1-6

Selecting "ORIGINAL" or "PLAY LIST" on a

DVD-RW DISC ......................................................... 1-6

Playing VIDEO CD's With PBC Functions

(PBC Playback) ........................................................ 1-7

Various Play Mode Functions (Program Play,

Shuffle Play, Repeat Play, A-B Repeat Play ........... 1-7

Searching for a Scene .......................................................... 1-8

Searching for a Particular Point on a Disc (Search,

Scan, Slow-motion Play, Freeze Frame) ............... 1-8

Searching for a Title/Chapter/Track/Scene, etc. ......... 1-8

Searching by Scene (PICTURE NAVIGATION) ......... 1-9

Viewing Information About the Disc ..................................... 1-9

Checking the Playing Time and Remaining Time ........ 1-9

Sound Adjustments ............................................................... 1-10

Changing the Sound ...................................................... 1-10

TV Virtual Surround Settings (TVS) ............................. 1-10

Enjoying Movies .................................................................... 1-11

Changing the Angles ..................................................... 1-11

Displaying the Subtitles ................................................. 1-11

Adjusting the Playback Picture

(CUSTOM PICTURE MODE) ................................. 1-11

Sharpening the Outline of an Image (SHARPNESS) .. 1-11

Playing a DATA CD ............................................................... 1-11

About MP3 Audio Tracks and JPEG Image Files ....... 1-11

Playing DATA CDs with MP3 Audio Tracks and

JPEG Image Files .................................................... 1-12

Specifying the slideshow duration ............................... 1-13

Selecting an effect for image files in the slideshow .... 1-13

Using Various Additional Functions ...................................... 1-13

Locking Discs (CUSTOM PARENTAL CONTROL,

PARENTAL CONTROL) .......................................... 1-13

Controlling Your TV with the Supplied Remote ............. 1-14

Settings and Adjustments ..................................................... 1-15

Using the Setup Display ............................................... 1-15

Setting the Display or Sound Track Language

(LANGUAGE SETUP) ............................................. 1-15

Settings for the Display (SCREEN SETUP) ................ 1-15

Custom Settings (CUSTOM SETUP) .......................... 1-16

Settings for the Sound (AUDIO SETUP) ..................... 1-16

Additional Information ............................................................ 1-16

Troubleshooting ............................................................. 1-16

Self-diagnosis Function (When letters/

numbers appear in the display ................................ 1-17

Glossary ........................................................................ 1-17

Specifications ................................................................. 1-18

DISASSEMBLY

2-1.

Upper Case ................................................................... 2-1

2-2.

Front Panel Assembly ................................................... 2-1

2-3.

Loading Assembly ......................................................... 2-2

2-4.

Optical Device (KHM-310AAA) .................................... 2-3

2-5.

DC Motor and MS-203 Board ....................................... 2-4

2-6.

MV-044 BOARD ............................................................ 2-4

2-7.

Switching Regulator ...................................................... 2-5

2-8.

Interval Views ................................................................. 2-6

2-9.

Circuit Boards Location ................................................. 2-7

BLOCK DIAGRAMS

3-1.

Overall Block Diagram .................................................. 3-1

3-2.

System Control/Signal Processor Block Diagram ...... 3-3

3-3.

RF/Servo Block Diagram .............................................. 3-5

3-4.

Audio Block Diagram ..................................................... 3-7

3-5.

Video Block Diagram ..................................................... 3-9

3-6.

Interface Control Block Diagram .................................. 3-11

3-7.

Power Block Diagram .................................................... 3-13

PRINTED WIRING BOARDS AND

SCHEMATIC DIAGRAMS

4-1.

Frame Schematic Diagram ........................................... 4-1

4-2.

Printed Wiring Boards and Schematic Diagrams ........ 4-3

Waveform ...................................................................... 4-4

MV-044 Printed Wiring Board .................................. 4-5

MV-044 (Drive) Schematic Diagram ....................... 4-7

MV-044 (CPU, Servo-DSP, AVDEC)

Schematic Diagram ............................................ 4-9

MV-044 (Video) Schematic Diagram ....................... 4-11

MV-044 (Audio) Schematic Diagram ....................... 4-13

MV-044 (PS Through) Schematic Diagram ............ 4-15

IF-112 Printed Wiring Board .................................... 4-17

IF-112 (Interface) Schematic Diagram .................. 4-19

Power Block (SRV1487UC)

Printed Wiring Board ........................................... 4-21

Power Block (SRV1487UC)

Schematic Diagram ............................................ 4-23

Power Block (SRV1501WW)

Printed Wiring Board ........................................... 4-25

Power Block (SRV1501WW)

Schematic Diagram ............................................ 4-27

IC PIN FUNCTION DESCRIPTION

5-1.

System Control-Video Pin Function

(MV-044 BOARD IC201) .............................................. 5-1

TEST MODE

6-1.

General Description ...................................................... 6-1

6-2.

Starting Test Mode ........................................................ 6-1

6-3.

Drive Manual Operation ................................................ 6-1

6-4.

Mirror Time Adjustment ................................................. 6-1

6-5.

Executing IOP Measurement ....................................... 6-3

6-6.

If Con Self Diagnostic Function .................................... 6-4

ELECTRICAL ADJUSTMENT

7-1.

Power Supply Adjustment ............................................. 7-1

REPAIR PARTS LIST

8-1.

Exploded Views ............................................................. 8-1

8-1-1. Main Section ............................................................. 8-1

8-1-2. Mechanism Deck Assembly .................................... 8-3

8-2.

Electrical Parts List ....................................................... 8-4