SONY DVPFX1021 - Service Manual Immediate Download

SERVICE MANUAL

US Model

PORTABLE CD/DVD PLAYER

DVP-FX1021

RMT-D163A

SPECIFICATIONS

DVD Player

Power supply:

DC 9.8V (AC adaptor/ Car Battery Charger terminal),

DC 7.6V (Battery)

Power consumption: 12W with battery (Charge)

Weight: 2.34 lbs (1.062kg) (without battery pack)

External dimensions (W x H x D):

10.2 x 1.1 x 7.5 inches (258 x 28.2 x 191.3 mm)

Signal system: NTSC

Laser:

DVD Laser wavelength 662+25 / 662-15 nm

CD Laser wavelength 785+25 / 785-15 nm

Frequency range (audio):

DVD linear sound: 48kHz sampling 8 Hz to 20 kHz

96kHz sampling 8 Hz to 44 kHz

Signal-to-noise ratio (audio): More than 95 dB

Dynamic range (audio): More than 95 dB

Harmonic distortion (audio): 0.008 %

Operating conditions:

Temperature: 41°F to 95°F, Operation status: Horizontal

Connectors

Video input/output (VIDEO In/Out):

1.0 V (p-p), 75

, negative sync., ø3.5mm mini jack x 1

Audio input/output (AUDIO In/Out, analog audio):

2.0 Vrms(1 KHz, 0 dB), ø3.5mm mini jack x 1

Earphone terminal: ø3.5mm stereo mini jack x 2

Liquid Crystal Display

Panel size: 10.2 inches wide (diagonal)

Projection system: R.G.B

Driving system: TFT active matrix

Resolution: 800 x 480

(effective pixel rate: more than 99.99%)

Supplied Accessories

· RCA Audio/Video cable . . . . . . . . . . . . . . . . . . . . . .1

·AC Adaptor (AC-FX101) . . . . . . . . . . . . . . . . . . . . . .1

·AC Power Cord . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

· Car Battery Charger (DCC-FX101) . . . . . . . . . . . . . .1

· Battery Pack (NP-FX1021) . . . . . . . . . . . . . . . . . . . .1

· Remote control (RMT-D163A) . . . . . . . . . . . . . . . . .1

·Battery for Remote control (Size : AA(R6)) . . . . . . . .1

· Design and specifications are subject to change

without notice.

WARNING!!

WHEN SERVICING, DO NOT APPROACH THE LASER

EXIT WITH THE EYE TOO CLOSELY. IN CASE IT IS

NECESSARY TO CONFIRM LASER BEAM EMISSION,

BE SURE TO OBSERVE FROM A DISTANCE OF

MORE THAN 25 cm FROM THE SURFACE OF THE

OBJECTIVE LENS ON THE OPTICAL PICK-UP BLOCK.

CAUTION

Use of controls or adjustments or performance of procedures

other than those specified herein may result in hazardous ra-

diation exposure.

SAFETY-RELATED COMPONENT WARNING!!

COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED

LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS

AND IN THE PARTS LIST ARE CRITICAL TO SAFE

OPERATION. REPLACE THESE COMPONENTS WITH

SONY PARTS WHOSE PART NUMBERS APPEAR AS

SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB-

LISHED BY SONY.

Fig. A.

Using an AC voltmeter to check AC leakage.

1.5 k

0.15

µF

voltmeter

(0.75 V)

To Exposed Metal

Parts on Set

Earth Ground

LEAKAGE TEST

The AC leakage from any exposed metal part to earth ground

and from all exposed metal parts to any exposed metal part having

a return to chassis, must not exceed 0.5 mA (500 microamperes).

Leakage current can be measured by any one of three methods.

1. A commercial leakage tester, such as the Simpson 229 or RCA

WT-540A. Follow the manufacturers' instructions to use these

instruments.

2. A battery-operated AC milliammeter. The Data Precision 245

digital multimeter is suitable for this job.

3. Measuring the voltage drop across a resistor by means of a

VOM or battery-operated AC voltmeter. The "limit" indica-

tion is 0.75V, so analog meters must have an accurate low-

voltage scale. The Simpson 250 and Sanwa SH-63Trd are ex-

amples of a passive VOM that is suitable. Nearly all battery

operated digital multimeters that have a 2V AC range are suit-

able. (See Fig. A)

1. Check the area of your repair for unsoldered or poorly-sol-

dered connections. Check the entire board surface for solder

splashes and bridges.

2. Check the interboard wiring to ensure that no wires are

"pinched" or contact high-wattage resistors.

3. Look for unauthorized replacement parts, particularly transis-

tors, that were installed during a previous repair. Point them

out to the customer and recommend their replacement.

4. Look for parts which, though functioning, show obvious signs

of deterioration. Point them out to the customer and recom-

mend their replacement.

5. Check the line cord for cracks and abrasion. Recommend the

replacement of any such line cord to the customer.

6. Check the B+ voltage to see it is at the values specified.

7. Check the antenna terminals, metal trim, "metallized" knobs,

screws, and all other exposed metal parts for AC leakage.

Check leakage as described below.

SAFETY CHECK-OUT

After correcting the original service problem, perform the following

safety checks before releasing the set to the customer:

CAUTION:

The use of optical instrument with this product will increase eye

hazard.

This CD/DVD player is CLASS 1 LASER PRODUCT.

Unleaded solder

Boards requiring use of unleaded solder are printed with the lead-

free mark (LF) indicating the solder contains no lead.

(Caution: Some printed circuit boards may not come printed with

the lead free mark due to their particular size.)

: LEAD FREE MARK

Unleaded solder has the following characteristics.

· Unleaded solder melts at a temperature about 40

°C higher than

ordinary solder.

Ordinary soldering irons can be used but the iron tip has to be

applied to the solder joint for a slightly longer time.

Soldering irons using a temperature regulator should be set to

about 350

°C.

Caution: The printed pattern (copper foil) may peel away if the

heated tip is applied for too long, so be careful!

· Strong viscosity

Unleaded solder is more viscous (sticky, less prone to flow) than

ordinary solder so use caution not to let solder bridges occur

such as on IC pins, etc.

· Usable with ordinary solder

It is best to use only unleaded solder but unleaded solder may

also be added to ordinary solder.

TABLE OF CONTENTS

Section

Title

Page

Section

Title

Page

GENERAL

Precautions ................................................................... 1-1

About This Manual ........................................................ 1-4

This Player Can Play the Following Discs .................... 1-4

Notes on playback operations of DVDs and VIDEO

CDs ................................................................................ 1-5

Copyrights ..................................................................... 1-5

Notes about the Discs ................................................... 1-5

Identification of Controls ............................................... 1-6

Power Connections ....................................................... 1-9

Playing a Disc ................................................................ 1-10

On-Screen Display ........................................................ 1-13

General Features .......................................................... 1-14

Playing an Audio CD or MP3 Disc ................................ 1-15

Programmed Playback .................................................. 1-17

Random Play ................................................................. 1-18

Viewing a JPEG Disc .................................................... 1-18

Initial Settings ................................................................ 1-19

Setting up the Player ..................................................... 1-22

To use the player with car battery charger ................... 1-23

Troubleshooting ............................................................. 1-25

Language Code List ...................................................... 1-25

Country Code List ......................................................... 1-26

DISASSEMBLY

2-1.

Cabinet Assy Removal .................................................. 2-1

2-2.

CD Lid, MD, Main Board Removal ................................ 2-2

2-3.

LCD Panel Removal ...................................................... 2-3

BLOCK DIAGRAMS

3-1.

Oveall Block Diagram .................................................... 3-1

3-2.

Power Block ................................................................... 3-3

3-3.

TFT-LCD Power/Battery Charge Block ......................... 3-5

3-4.

Front Micom Block ......................................................... 3-7

3-5.

Front End Block ............................................................. 3-9

3-6.

MAIN Mcu Block ............................................................ 3-11

3-7.

Video Block (1) .............................................................. 3-13

3-8.

Video Block (2) .............................................................. 3-15

3-9.

Audio Block .................................................................... 3-17

SCHEMATIC DIAGRAMS

4-1.

Frame (1/2) .................................................................... 4-1

Frame (2/2) .................................................................... 4-3

4-2.

Main Power .................................................................... 4-5

4-3.

Servo ............................................................................. 4-7

4-4.

Audio .............................................................................. 4-9

4-5.

Video .............................................................................. 4-11

4-6.

Mpeg (MTK1389) .......................................................... 4-13

4-7.

Battery Charge .............................................................. 4-15

4-8.

Front Micom ................................................................... 4-17

4-9.

LCD Power .................................................................... 4-19

4-10. TFT-LCD Power ............................................................. 4-21

4-11. TFT-LCD UPS181 ......................................................... 4-23

4-12. TN-LCD ......................................................................... 4-25

4-13. KEY ................................................................................ 4-27

PRINTED WIRING BOARDS

5-1.

Circuit Boards Location ................................................. 5-1

5-2.

MAIN Board ................................................................... 5-3

5-3.

TFT-LCD Board ............................................................. 5-7

5-4.

TN-LCD Board ............................................................... 5-9

5-5.

KEY Board ..................................................................... 5-11

WAVEFORMS

6-1.

Details and Waveforms on System Test

and Debugging .............................................................. 6-1

IC PIN FUNCTION DESCRIPTION

7-1.

MPEG/DSP/RF Pin Function

(MAIN Board IC500: MT1389) ...................................... 7-1

7-2.

FRONT MICOM Pin Function

(MAIN Board IC701: uPD78F9418AGK) ....................... 7-7

ELECTRICAL ADJUSTMENT

8-1.

LCD Adjustment ............................................................ 8-1

Power Measuring ........................................................... 8-1

VCOM Waveform Adjustment ....................................... 8-1

TFT Panel Check ........................................................... 8-1

8-2.

Standard Video Level .................................................... 8-2

Checking Video Output Level ........................................ 8-2

Checking S Video Output S-Y ....................................... 8-2

Checking S Video Output S-C ....................................... 8-2

8-3.

Adjustment and Checking Location .............................. 8-3

TROUBLESHOOTING

9-1.

Electrical Trouble Shooting Guide ................................. 9-1

Power (DC-DC Converter) Circuit ................................. 9-1

MPEG Circuit ................................................................. 9-4

Front Circuit (Dogotrpm & Key) ..................................... 9-5

RF/Servo Circuit ............................................................ 9-6

9-2.

LCD Trouble Shooting Guide (1/2) ................................ 9-10

9-3.

LCD Trouble Shooting Guide (2/2) ................................ 9-11

10.

REPAIR PARTS LIST

10-1. Exploded Views ............................................................. 10-1

10-1-1. LCD Panel Section ................................................... 10-1

10-1-2. Upper Case Section ................................................. 10-2

10-1-3. Bottom Case Section ............................................... 10-3

10-2. Electrical Parts List ....................................................... 10-4

MEMO

1-1

SECTION 1

GENERAL

This section is extracted from instruc-

tion manual (2-349-874-11).

DVP-FX1021

Precautions

Owner's Record

The model and serial numbers are located on the bottom of the unit. Record the serial number in the space provided

below. Refer to them whenever you call upon your Sony dealer regarding this product.

Model No. DVP-FX1021

Serial No.______________

CAUTION

You are cautioned that any changes or modifications not expressly approved in this manual could void your authority to

operate this equipment.

NOTE

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the

FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installa-

tion. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance

with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interfer-

ence will not occur in a particular installation. If this equipment does cause harmful interference to radio or television recep-

tion, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference

by one or more of the following measures:

Reorient or relocate the receiving antenna.

Increase the separation between the equipment and receiver.

Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.

Consult the dealer or an experienced radio/TV technician for help.

Introductions

Precautions (continued)

· The power requirements and power consumption of this

unit are indicated on the AC power adaptor. Check that

the unit's operating voltage is identical with your local

power supply.

On safety

· Caution The use of optical instruments with this product

will increase eye hazard.

· To prevent fire or shock hazard, do not place objects filled

with liquids, such as vases, on the apparatus.

· Should any solid object or liquid fall into the cabinet,

unplug the player and have it checked by qualified per-

sonnel before operating it any further.

· Do not put any foreign objects in the DC IN 9.8V (external

power input) jack.

On temperature increases

· Heat may build up while charging or during extented use.

This is not a malfunction.

· If the surrounding temperature is very high, the protective

function will turn off the player automatically.

Leave the player in a cool location for about 30 minutes

before using it again.

On power sources

· Use only the supplied AC power adaptor. Do not use any

other AC power adaptor. It may cause a malfunction.

· If the AC power adaptor causes interference to radio

reception, move it away from the radio.

· Do not touch the AC power adaptor with wet hands.

· Even when the player is turned off, it is still connected to

the AC power source (mains) as long as it remains

connected to the wall outlet.

· If you are not going to use the player for a long time, be

sure to disconnect the player from the wall outlet. To dis-

connect the AC power cord (mains lead), grasp the plug

itself; never pull the cord.

· Should the AC power cord need to be changed, have it

done at a qualified service shop only.

· Use a commercially available AC plug adaptor, if neces-

sary, depending on the design of the wall outlet.

Polarity of the plug

Wall outlet

AC plug adaptor

AC-FX101