CHASSIS
SERVICE MANUAL
SPECIFICATIONS
CPD-G400/G400P
F99
CPD-G400
US Model
Canadian Model
AEP Model
Brazilian Model
Chassis No. SCC-L30A-A
TRINITRON® COLOR COMPUTER DISPLAY
CRT
0.24 mm aperture grille pitch (center)
19 inches measured diagonally
90-degree deflection
FD Trinitron
Viewable image size
Approx. 365
× 274 mm (w/h)
(14 3/8
× 10 7/8 inches)
18.0" viewing image
Resolution
Maximum
Horizontal: 1800 dots
Vertical: 1440 lines
Recommended
Horizontal: 1280 dots
Vertical: 1024 lines
Standard image area
Approx. 352
× 264 mm (w/h)
(13 7/8
× 10 1/2 inches)
Deflection frequency*
Horizontal: 30 to 107 kHz
Vertical: 48 to 120 Hz
AC input voltage/current
120 V, 50/60 Hz, Max. 2.0 A
Power consumption
140 W
Operating temperature
10 to 40 ºC
Dimensions
Approx. 446
× 464 × 461 mm (w/h/d)
(17 5/8
× 18 3/8 × 18 1/4 inches)
Mass
Approx. 26 kg (57 lb 5 oz)
Plug and Play
DDC1/DDC2B/DDC2Bi/GTF
Supplied accessories
See page 6
* Recommended horizontal and vertical timing condition
· Horizontal sync width should be more than 1.0
µsec.
· Horizontal blanking width should be more than 3.0
µsec.
· Vertical blanking width should be more than 500
µsec.
Design and specifications are subject to change without notice.
CPD-G400P
AEP Model
Chassis No. SCC-L30R-A
CPD-G400/G400P
2
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground
and from all exposed metal parts to any exposed metal part hav-
ing a return to chassis, must not exceed 0.5 mA (500
microampers).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or
RCA WT-540A. Follow the manufacturers' instructions to
use these instruments.
2. A battery-operated AC milliammeter. The Data Precision
245 digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The "limit" indica-
tion is 0.75 V, so analog meters must have an accurate low-
voltage scale. The Simpson 250 and Sanwa SH-63Trd are
examples of a passive VOMs that are suitable. Nearly all
battery operated digital multimeters that have a 2 V AC
range are suitable. (See Fig. A)
WARNING!!
NEVER TURN ON THE POWER IN A CONDITION IN
WHICH THE DEGAUSS COIL HAS BEEN REMOVED.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY SHADING AND MARK
¡ ON THE SCHEMATIC DIAGRAMS, EXPLODED
VIEWS AND IN THE PARTS LIST ARE CRITICAL FOR
SAFE OPERATION. REPLACE THESE COMPONENTS
WITH SONY PARTS WHOSE PART NUMBERS AP-
PEAR AS SHOWN IN THIS MANUAL OR IN SUPPLE-
MENTS PUBLISHED BY SONY. CIRCUIT ADJUST-
MENTS THAT ARE CRITICAL FOR SAFE OPERATION
ARE IDENTIFIED IN THIS MANUAL. FOLLOW THESE
PROCEDURES WHENEVER CRITICAL COMPONENTS
ARE REPLACED OR IMPROPER OPERATION IS SUS-
PECTED.
AVERTISSEMENT!!
NE JAMAIS METTRE SOUS TENSION QUAND LA
BOBINE DE DEMAGNETISATION EST ENLEVÉE.
ATTENTION AUX COMPOSANTS RELATIFS À LA
SÉCURITÉ!!
LES COMPOSANTS IDENTIFIÉS PAR UNE TRAME ET
UNE MARQUE
¡ SONT CRITIQUES POUR LA SÉCURITÉ.
NE LES REMPLACER QUE PAR UNE PIÈCE PORTANT LE
NUMÉRO SPECIFIÉ. LES RÉGLAGES DE CIRCUIT DONT
L'IMPORTANCE EST CRITIQUE POUR LA SÉCURITÉ DU
FONCTIONNEMENT SONT IDENTIFIÉS DANS LE
PRÉSENT MANUEL. SUIVRE CES PROCÉDURES LORS
DE CHAQUE REMPLACEMENT DE COMPOSANTS CRI-
TIQUES, OU LORSQU'UN MAUVAIS FONCTIONNE-MENT
EST SUSPECTÉ.
After correcting the original service problem, perform the fol-
lowing safety checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly-sol-
dered connections. Check the entire board surface for solder
splashes and bridges.
2. Check the interboard wiring to ensure that no wires are
"pinched" or contact high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps,
and mounting hardware have been replaced. Be absolutely
certain that you have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly tran-
sistors, that were installed during a previous repair. Point
them out to the customer and recommend their replacement.
5. Look for parts which, though functioning, show obvious
signs of deterioration. Point them out to the customer and
recommend their replacement.
6. Check the line cords for cracks and abrasion. Recommend
the replacement of any such line cord to the customer.
7. Check the B+ and HV to see if they are specified values.
Make sure your instruments are accurate; be suspicious of
your HV meter if sets always have low HV.
8. Check the antenna terminals, metal trim, "metallized"
knobs, screws, and all other exposed metal parts for AC
Leakage. Check leakage as described below.
Fig. A. Using an AC voltmeter to check AC leakage.
SAFETY CHECK-OUT
1.5 k
0.15
µF
AC
Voltmeter
(0.75 V)
To Exposed Metal
Parts on Set
Earth Ground
CPD-G400/G400P
3
POWER SAVING FUNCTION
DIAGNOSIS
This monitor meets the power-saving guidelines set by VESA,
ENERGY STAR, and NUTEK. If the monitor is connected to a
computer or video graphics board that is DPMS (Display Power
Management Signaling) compliant, the monitor will automatically
reduce power consumption in three stages as shown below.
*
"Sleep" and "deep sleep" are power saving modes defined by the
Environmental Protection Agency.
** When your computer is in a power saving mode, MONITOR IS IN
POWER SAVE MODE appears on the screen if you press any button
on the monitor. After a few seconds, the monitor enters the power
saving mode again.
Power mode
Power consumption
1 (power)
indicator
normal
operation
140 W
green
1 standby
15 W
green and orange
alternate
2 suspend
(sleep)*
15 W
green and orange
alternate
3 active off**
(deep sleep)*
3 W
orange
power off
0 W
off
This monitor is equipped with a self-diagnosis function. If there is
a problem with your monitor or computer, the screen will go
blank and the 1 (power) indicator will either light up green or
flash orange. If the 1 (power) indicator is lit in orange, the
computer is in power saving mode. Try pressing any key on the
keyboard.
If the 1 (power) indicator is green
1 Disconnect the video input cable or turn off the
connected computer.
2 Press the 1 (power) button twice to turn the monitor
off and then on.
3 Move the control button , for 2 seconds before the
monitor enters power saving mode.
If all four color bars appear (white, red, green, blue), the monitor
is working properly. Reconnect the video input cable and check
the condition of your computer.
If the color bars do not appear, there is a potential monitor failure.
Inform your authorized Sony dealer of the monitor's condition.
If the 1 (power) indicator is flashing orange
Press the 1 (power) button twice to turn the monitor off
and then on.
If the 1 (power) indicator lights up green, the monitor is working
properly.
If the 1 (power) indicator is still flashing, there is a potential
monitor failure. Count the number of seconds between orange
flashes of the 1 (power) indicator and inform your authorized
Sony dealer of the monitor's condition. Be sure to note the model
name and serial number of your monitor. Also note the make and
model of your computer and video board.
MENU
RESET
INPUT 1 2
1 (power) indicator
MENU
CPD-G400/G400P
4
TIMING SPECIFICATION
MODE
TEST MODE
MODE AT PRODUCTION
MODE 1
MODE 2
MODE 3
RESOLUTION
738 X 414
1600 X 1200
1600 X 1200
CLOCK
28.322 MHz
229.500 MHz
202.500 MHz
HORIZONTAL
H-FREQ
31.469 kHz
106.250 kHz
93.750 kHz
usec
usec
usec
H. TOTAL
31.777
9.412
10.667
H. BLK
5.720
2.440
2.765
H. FP
0.318
0.279
0.316
H. SYNC
3.813
0.837
0.948
H. BP
1.589
1.325
1.501
H. ACTIV
26.057
6.972
7.901
VERTICAL
V. FREQ(HZ)
70.087 Hz
85.000 Hz
75.000 Hz
lines
lines
lines
V. TOTAL
449
1250
1250
V. BLK
35
50
50
V. FP
5
1
1
V. SYNC
2
3
3
V. BP
28
46
46
V. ACTIV
414
1200
1200
SYNC
INT(G)
NO
NO
NO
EXT(H/V)/POLARITY
YES N/P
YES P/P
YES P/P
EXT(CS) /POLARITY
NO
NO
NO
INT/NON INT
NON INT
NON INT
NON INT
SIZE
352 X 264 mm
352 X 264 mm
352 X 264 mm
99.07.01 VER.
CPD-G400/G400P
5
TABLE OF CONTENTS
Section
Title
Page
1. GENERAL ................................................................. 1-1
2. DISASSEMBLY
2-1.
Cabinet Removal ................................................ 2-1
2-2.
Shield (EMI, Video),
Side Cover (L and R) Removal .......................... 2-1
2-3.
A Board Removal ............................................... 2-2
2-4.
Rear Shield Complete Assy,
D Board Removal ............................................... 2-2
2-5.
Service Position .................................................. 2-3
2-6.
H Board Removal ............................................... 2-3
2-7.
Picture Tube Removal ........................................ 2-4
2-8.
Harness Location ................................................ 2-5
3. SAFETY RELATED ADJUSTMENT ............. 3-1
4. ADJUSTMENTS ..................................................... 4-1
5. DIAGRAMS
5-1.
Block Diagrams .................................................. 5-1
5-2.
Frame Schematic Diagram ................................. 5-5
5-3.
Circuit Boards Location ..................................... 5-6
5-4.
Schematic Diagrams and Printed Wiring
Boards ................................................................. 5-7
(1)
Schematic Diagram of A Board ......................... 5-9
(2)
Schematic Diagrams of D (a,b,c) Board .... 5-11
(3)
Schematic Diagrams of N, H Boards ................. 5-19
5-5.
Semiconductors .................................................. 5-21
6-1.EXPLODED VIEWS <CPD-G400 (NON PFC TYPE) >
6-1.
Chassis <CPD-G400 (PFC TYPE) > ................. 6-1
6-2.
Picture Tube <CPD-G400 (PFC TYPE) > ........ 6-2
6-3.
Packing Materials <CPD-G400 (PFC TYPE) >
............................................................................ 6-3
6-2.EXPLODED VIEWS <CPD-G400P (PFC TYPE) >
6-1.
Chassis #4 <CPD-G400P (PFC TYPE) > .............. 6-4
6-2.
Picture Tube #4 <CPD-G400P (PFC TYPE) > ...... 6-5
6-3.
Packing Materials #4 <CPD-G400P (PFC TYPE) >
............................................................................ 6-6
7. ELECTRICAL PARTS LIST ............................ 7-1