PIONEER XV-EV500/DDXJ/RB - Service Manual Immediate Download

ORDER NO.

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.

PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2005

RRV3259

T ZZK AUG. 2005 Printed in Japan

STEREO DVD CASSETTE DECK RECEIVER

XV-EV500

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Model No.

Order No.

Remarks

XV-EV500/DLXJ/NC

RRV3216

¶ This service manual should be used together with the following manual(s):

¶ For SPECIFICATIONS and PANEL FACILITIES, refer to the operating instructions.

Model

Type

Power Requirement

Region No.

Remarks

XV-EV500

DFXJ

AC110V-127V/220-230V/240V

XV-EV500

DDXJ/RB

AC110V-127V/220-230V/240V

XV-EV500

DTXJ

AC110V-127V/220-230V/240V

XV-EV500

SAFETY INFORMATION

This service manual is intended for qualified service technicians ; it is not meant for the casual do-

it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been

trained to properly and safely repair complex products such as those covered by this

manual.Improperly performed repairs can adversely affect the safety and reliability of the product

and may void the warranty. If you are not qualified to perform the repair of this product properly and

safely, you should not risk trying to do so and refer the repair to a qualified service technician.

WARNING !

THE AEL (ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1

BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR

CLASS 1.

A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS.

LASER DIODE CHARACTERISTICS

FOR DVD : MAXIMUM OUTPUT POWER : 5 mW

WAVELENGTH : 650 nm

FOR CD :

MAXIMUM OUTPUT POWER : 7 mW

WAVELENGTH : 780 nm

Additional Laser Caution

1. Laser Interlock Mechanism

· Loading switch (S101 on the LOAB Assy) is used for interlock

mechanism of the laser.

When this switch turned ON in SW2 (CLOSE) side (OPEN signal is

0V and CLOSE signal is 3.5V), a laser becomes the status which can

completely oscillation.

Furthermore, the laser completely oscillates in the disc judgment and

disc playback.

When player is power ON state and laser diode is not completely

oscillating, 780nm laser diode is always oscillating by half power.

· Laser diode is driving with Q307 (650nm LD) and Q308 (780nm LD)

on the DVDM Assy.

Therefore, when short-circuit between the emitter and collector of these

transistors or the base voltage is supplied for transistors turn on, the

laser oscillates. (failure mode)

· In the test mode

, there is the mode that the laser oscillates except

for the disc judgment and playback. LD ON mode in the test mode

oscillates with the laser forcibly.

The interlock mechanism mentioned above becomes invalid in this

mode.

2. When the cover is open, close viewing through the objective lens with

the naked eye will cause exposure to the laser beam.

LABEL CHECK

VRW1872

: Refer to page 89 on the service manual RRV3216.

VRW2159

DFXJ type

DTXJ and

DDXJ/RB types

Printing on Rear Panel

XV-EV500

Ref.

Part No.

No.

Mark

Symbol and Description

XV-EV500

Remarks

/DLXJ/NC

DFXJ

DDXJ/RB

/DTXJ

PCB ASSEMBLIES

NSP

MEDIA ASSY

XWM3300

XWM3301

XWM3302

P9- 4

IFAF ASSY

XWZ4009

XWZ4015

XWZ4011

PACKING SECTION

P7- 1

Caution Label

VRW1872

VRW2159

VRW1872

P7- 3

AC Power Cord

ADG1154

ADG1156

ADG1154

P7- 8

Operating Instructions (English)

XRB3053

XRB3054

Not used

P7- 9

Operating Instructions (Chinese)

XRC3209

Not used

P7-14

Packing Case

XHD3561

XHD3563

XHD3562

XHD3564

AC Power Cord

Not used

ADG7097

Not used

Caution Card SB

Not used

ARM7064

Not used

Operating Instructions (Arabic)

Not used

XRC3212

Not used

NSP

Vinyl Bag

Not used

AHG7031

Operating Instructions (Thai)

Not used

XRC3211

NSP

Warranty Card (Thai)

Not used

XRY3004

NSP

Service Map (Thai)

Not used

XRY3005

EXTERIOR SECTION

P9-17

Rear Panel

XNC3395

XNC3397

XNC3396

XNC3398

CONTRAST TABLE

XV-EV500/DFXJ, DDXJ/RB, DTXJ and DLXJ/NC are constructed the same except for the following :

IFAF ASSY

CONTRAST OF PCB ASSEMBLIES

1. CONTRAST OF MISCELLANEOUS PARTS

For the applying amount of lubricants or glue, follow the instructions in this manual.

(In the case of no amount instructions, apply as you think it appropriate.)

Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.

The

mark found on some component parts indicates the importance of the safety factor of the part.

Therefore, when replacing, be sure to use parts of identical designation.

Screws adjacent to

mark on product are used for disassembly.

Reference Nos. indicate the pages and Nos. in the service manual for the base model.

NOTES:

·When ordering resistors, first convert resistance values into code form as shown in the following examples.

Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%,

and K=10%).

560

× 101

561 ........................................................ RD1/4PU 5 6 1 J

47k

× 103

473 ........................................................ RD1/4PU 4 7 3 J

0.5

R50 ..................................................................................... RN2H R 5 0 K

1R0 ..................................................................................... RS1P 1 R 0 K

Ex.2 When there are 3 effective digits (such as in high precision metal film resistors).

5.62k

562

× 101

5621 ...................................................... RN1/4PC 5 6 2 1 F

Notes : For PCB ASSEMBLIES, Refer to "CONTRAST OF PCB ASSEMBLIES".

Mark

Symbol and Description

Part No.

Remarks

XWZ4009

XWZ4015

XWZ4011

R5586

RS1/16S103J

RS1/16S393J

RS1/16S103J

R5621

Not used

RS1/16S683J

RS1/16S103J

XWZ4015, XWZ4011 and XWZ4009 are constructed the same except for the following :

*1 : Refer to "3.5 IFAF ASSY (1/4)" (D-2) on the service manual RRV3216.

ORDER NO.

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.

PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2005

PHONES

SUB

MAIN

MIC VOL

MS+/FF

MUSIC

TIMER

DVD/CD

TAPE

LINE

TUNER

VOLUME

STANDBY/ON

MOVIE

SFC

SOUND MODE

KARAOKE

ENTER

REVERSE MODE

REC/STOP

ASES

PUSH OPEN

TUNING

MS-/REW

MIC

MIN

MAX

XV-EV500

RRV3216

STEREO DVD CASETTE DECK RECEIVER

XV-EV500

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Model

Type

Power Requirement

Regional

restriction codes

(Region No.)

The voltage can be

converted by the

following method.

Remarks

XV-EV500

DLXJ/NC

AC110-127V/220-230V/240V

With the voltage selector

For details, refer to "Important Check Points for good servicing".

T-ZZK AUG. 2005 printed in Japan

XV-EV500

SAFETY INFORMATION

Printing on Rear Panel

This service manual is intended for qualified service technicians ; it is not meant for the casual do-

it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been

trained to properly and safely repair complex products such as those covered by this

manual.Improperly performed repairs can adversely affect the safety and reliability of the product

and may void the warranty. If you are not qualified to perform the repair of this product properly and

safely, you should not risk trying to do so and refer the repair to a qualified service technician.

WARNING !

THE AEL (ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1

BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR

CLASS 1.

A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS.

LASER DIODE CHARACTERISTICS

FOR DVD : MAXIMUM OUTPUT POWER : 5 mW

WAVELENGTH : 650 nm

FOR CD :

MAXIMUM OUTPUT POWER : 7 mW

WAVELENGTH : 780 nm

Additional Laser Caution

1. Laser Interlock Mechanism

· Loading switch (S101 on the LOAB Assy) is used for interlock

mechanism of the laser.

When this switch turned ON in SW2 (CLOSE) side (OPEN signal is

0V and CLOSE signal is 3.5V), a laser becomes the status which can

completely oscillation.

Furthermore, the laser completely oscillates in the disc judgment and

disc playback.

When player is power ON state and laser diode is not completely

oscillating, 780nm laser diode is always oscillating by half power.

· Laser diode is driving with Q307 (650nm LD) and Q308 (780nm LD)

on the DVDM Assy.

Therefore, when short-circuit between the emitter and collector of these

transistors or the base voltage is supplied for transistors turn on, the

laser oscillates. (failure mode)

· In the test mode

, there is the mode that the laser oscillates except

for the disc judgment and playback. LD ON mode in the test mode

oscillates with the laser forcibly.

The interlock mechanism mentioned above becomes invalid in this

mode.

2. When the cover is open, close viewing through the objective lens with

the naked eye will cause exposure to the laser beam.

LABEL CHECK

: Refer to page 89.

VRW1872