PIONEER XV-DV363/NTXJ - Service Manual Immediate Download

ORDER NO.

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.

PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2007

XV-DV363

RRV3605

DVD/CD RECEIVER

XV-DV363

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

This service manual should be used together with the following manual(s):

For SPECIFICATIONS and PANEL FACILITIES, refer to the operating instructions.

CONTENTS

SAFETY INFORMATION..................................................................................................................................... 2

1. CONTRAST OF MISCELLANEOUS PARTS.................................................................................................... 3

2. SCHEMATIC DIAGRAM................................................................................................................................. 14

3. PCB CONNECTION DIAGRAM ..................................................................................................................... 30

Model

Type

Power Requirement

Regional restriction

codes (Region No.)

Remarks

XV-DV363

WLXJ

AC 220 V to 240 V

3

XV-DV363

NTXJ

AC 220 V

3

XV-DV363

TDXJ/RB

AC 110 V to 240 V

2

XV-DV363

YPWXJ

AC 240 V

4

Model

Order No.

Remarks

XV-DV370/KUCXJ

RRV3592

T-ZZK JUNE 2007 printed in Japan

XV-DV363

2

12

34

1

234

C

D

F

A

B

E

SAFETY INFORMATION

LASER DIODE CHARACTERISTICS

FOR DVD : MAXIMUM OUTPUT POWER : 5 mW

WAVELENGTH : 650 nm

FOR CD :

MAXIMUM OUTPUT POWER : 7 mW

WAVELENGTH : 780 nm

Additional Laser Caution

1. Laser Interlock Mechanism

· Loading switch (S101 on the LOAB Assy) is used for interlock

mechanism of the laser.

When this switch turned ON in SW2 (CLOSE) side (OPEN signal is

0 V and CLOSE signal is 3.5 V), a laser becomes the status which

can completely oscillation.

Furthermore, the laser completely oscillates in the disc judgment and

disc playback.

When player is power ON state and laser diode is not completely

oscillating, 780 nm laser diode is always oscillating by half power.

· Laser diode is driving with Q307 (650 nm LD) and Q308 (780 nm

LD) on the DVD MAIN Assy.

Therefore, when short-circuit between the emitter and collector of these

transistors or the base voltage is supplied for transistors turn on, the

laser oscillates. (failure mode)

· In the test mode

, there is the mode that the laser oscillates except

for the disc judgment and playback. LD ON mode in the test mode

oscillates with the laser forcibly.

The interlock mechanism mentioned above becomes invalid in this

mode.

2. When the cover is open, close viewing through the objective lens with

the naked eye will cause exposure to the laser beam.

LABEL CHECK

: Refer to page 25 on the service manual RRV3592.

This service manual is intended for qualified service technicians ; it is not meant for the casual do-

it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been

trained to properly and safely repair complex products such as those covered by this manual.

Improperly performed repairs can adversely affect the safety and reliability of the product and may

void the warranty. If you are not qualified to perform the repair of this product properly and safely,

you should not risk trying to do so and refer the repair to a qualified service technician.

WARNING!

The laser component is capable of emitting radiation exceeding

the limit for CLASS 1. A specially instructed person should do

servicing operation of the apparatus.

VRW2257

Name Label

XV-DV363

3

56

7

8

56

7

8

C

D

F

A

B

E

1. CONTRAST OF MISCELLANEOUS PARTS

CONTRAST TABLE

XV-DV363/WLXJ, /NTXJ, /TDXJ/RB, /YPWXJ and XV-DV370/KUCXJ are constructed the same except for the following:

Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.

The

mark found on some component parts indicates the importance of the safety factor of the part.

Therefore, when replacing, be sure to use parts of identical designation.

Screws adjacent to

mark on product are used for disassembly.

For the applying amount of lubricants or glue, follow the instructions in this manual.

(In the case of no amount instructions, apply as you think it appropriate.)

Nos. indicate the pages and Nos. in the service manual for the base model.

NOTES:

When ordering resistors, first convert resistance values into code form as shown in the following examples.

Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%,

and K=10%).

Ex.2 When there are 3 effective digits (such as in high precision metal film resistors).

5 6 1

4 7 3

R 5 0

1 R 0

RD1/4PU

J

RD1/4PU

J

RN2H

K

RS1P

K

56 x 101

47 x 103

R50

1R0

561

473

RN1/4PC

F

562 x 101

5621

5

2

6

1

Mark

No.

Symbol and Description

XV-DV370

/KUCXJ

XV-DV363

/WLXJ

XV-DV363

/NTXJ

XV-DV363

/TDXJ/RB

XV-DV363

/YPWXJ

Remarks

PCB ASSEMBLIES

P51-1 DAMP Assy

XWK3318

XWK3321

P51-2 DVD MAIN Assy

XWM3343

XWM3357

XWM3358

XWM3360

XWM3366

>

P51-9 POWER SUPPLY Unit

XWR3014

XWR3013

*

1

P51-10 FM/AM TUNER Unit

AXX7250

AXX7251

*

1

DSP Assy

Not used

AWX8706

No. 1

PACKING SECTION

>

P49-1 Power Cord

ADG7021

ADG1127

ADG7099

P49-5 Remote Control

XXD3121

XXD3122

NSP P49-8 Warranty Card

ARY7045

Not used

XRY3004

Not used

ARY7047

P49-10 Operating Instructions

(English/French)

XRE3158

Not used

Operating Instructions

(English/Trad-Chinese)

Not used

XRE3161

Not used

Operating Instructions (Thai)

Not used

XRC3298

Not used

Operating Instructions (Arabic)

Not used

XRC3299

Not used

Operating Instructions (English)

Not used

XRB3079

XRB3087

P49-14 Setup Guide (English/French)

XRE3146

Not used

Setup Guide

(English/Trad-Chinese)

Not used

XRE3153

Not used

Setup Guide (Thai)

Not used

XRC3288

Not used

Setup Guide (English/Arabic)

Not used

XRE3154

Not used

Setup Guide (English)

Not used

XRB3085

P49-22 Packing Case

XHD3706

XHD3720

XHD3721

XHD3723

XHD3722

Microphone

(for Auto MCACC setup)

Not used

APM7008

NSP

Polyethylene Bag

(For Warranty Card)

Not used

AHG7099

Not used

NSP

Service Map (Thai)

Not used

XRY3005

Not used

EXTERIOR SECTION

P51-17 Connector Assy (J1902)

PG13KK-F22

PG14KK-F22

P51-23 GND Plate W5.1

ABH7241

Not used

P51-25 Rear Panel

XNC3499

XNC3502

XNC3515

XNC3517

XNC3516

P51-27 Front Panel Assy

XXG3333

XXG3338

NSP P51-31 Front Panel

XMB3273

XMB3277

XV-DV363

4

12

34

1

234

C

D

F

A

B

E

Notes : The numbers in the remarks column correspond to the numbers on the "EXPLODED VIEWS".

For PCB ASSEMBLIES, Refer to "PCB PARTS LIST", "2. SCHEMATIC DIAGRAM" and "3. PCB CONNECTION DIAGRAM".

*1 : FM/AM TUNER Unit has no service parts. POWER SUPPLY Unit has no service parts.

*2 : Refer to "LABEL CHECK".

EXPLODED VIEWS

EXTERIOR SECTION

P51-35 Bonnet (for service)

XZN3192

XZN3193

NSP P51-38 Name Label

XAL3261

XAL3266

NSP P51-40 Energy Star Label

AAX8022

Not used

AAX8022

DC Fan Motor

Not used

VXM1121

No. 2

Heat Sink

Not used

ANH7190

No. 3

Spring Plate

Not used

ABH7244

No. 4

Control Label

Not used

XAX3620

No. 5

Laser Caution

Not used

VRW2257

*

2

Mark

No.

Symbol and Description

XV-DV370

/KUCXJ

XV-DV363

/WLXJ

XV-DV363

/NTXJ

XV-DV363

/TDXJ/RB

XV-DV363

/YPWXJ

Remarks

Cleaning paper

: GED-008

Screw BBZ30P080FNI

Rear Panel

Screw BBZ30P080FNI

1

DVD MAIN ASSY

2

5

3

4

DAMP ASSY

Power Supply Unit

F

J

C

F

B F

I F

Screw

BBZ30P080FNI

XV-DV363

5

56

7

8

56

7

8

C

D

F

A

B

E

PCB PARTS LIST

CONTRAST OF PCB ASSEMBLIES

XWM3358, XWM3360, XWM3366 and XWM3357 are constructed the same except for the following:

PCB PARTS LIST

BF DVD MAIN ASSY

Mark

Symbol and Description

XWM3357

XWM3358

XWM3360

XWM3366

Remarks

R5513

RD1/4PU473J RD1/4PU393J RD1/4PU104J RD1/4PU223J

R5515

Not used

RD1/4PU223J RD1/4PU103J RD1/4PU473J

Mark No.

Description

Part No.

BF DVD MAIN ASSY (XWM3357)

MISCELLANEOUS

IC 101 (A,41,32) 6CH DRIVER IC

BD7995EFS

IC 201 (A,77,112) DVD IC

MT1389FE/H-L

IC 202 (A,110,99) IC

K4S641632K-UC75

IC 203 (A,72,77) FLASH ROM

AYW7154

IC

FLASH MEMORY IC

S29AL016D70TFI010

IC 204 (A,93,79) EEPROM

S-24CS64A0I

IC 401 (A,103,145) DVD VIDEO AMP IC

MM1758XF

>

IC 771 (A,34,50) LOAD SWITCHING

AAT4618IGV-0.5-1

>

IC 781 (A,51,49) REGULATOR IC

NJM2845DL1-05

IC 931 (A,102,195) HDMI IC

MT1392E/C-L

>

IC 981 (A,84,160) REGULATOR IC

NJM2872BF05

>

IC 1101 (A,20,110) REGULATOR IC

NJM2846DL3-18

IC 3001 (A,41,151) IC

TC4052BFN

>

IC 3002 (A,16,147) REGULATOR IC

NJM2872BF25

IC 3003 (A,23,145) AD CONVERTER IC

AK5358AET

IC 3901 (A,83,200) DUAL OP-AMP

NJM4565MD

IC 5501 (A,83,44) SYSTEM CONTROL MICON

PDC154A

IC 5502 (A,111,37) EEPROM

S-93C46BD0I-J8T1

Q 304 (A,13,35) TRANSISTOR

2SC4154

Q 305 (A,14,41) NMOS FET TRANSISTOR

UM5K1N

Q 307 (A,11,61) CHIP TRANSISTOR

HN1A01F

Q 308 (A,16,61) CHIP TRANSISTOR

HN1A01F

Q 933 (A,114,212) TRANSISTOR

RT1N144M

Q 934 (A,115,216) TRANSISTOR

RT3P22M

Q 1201 (A,24,101) TRANSISTOR

RT1N141M-11

Q 1202 (A,30,106) CHIP TRANSISTOR

RSR015P03

Q 1301 (A,13,102) TRANSISTOR(SC-70)

2SA1602A

Q 1302 (A,17,102) TRANSISTOR

2SA1577

Q 1303 (A,13,96) TRANSISTOR

2SC4154

Q 1304 (A,18,92) TRANSISTOR

2SC4154

Q 1402 (A,110,25) TRANSISTOR(SC-70)

2SA1602A

Q 1413 (A,106,21) TRANSISTOR

RT1N241M

Q 3005 (A,42,140) CHIP TRANSISTOR

HN1A01FU

Q 3006 (A,8,200) TRANSISTOR

RT1N241M

Q 3951 (A,46,64) TRANSISTOR

RT1N241M

Q 5525 (A,62,59) DIGITAL TR(SC-70)

RT1N431M

Q 5531 (A,97,11) TRANSISTOR

RT3N22M

Q 5532 (A,97,7) TRANSISTOR

RT1N241M

Q 5533 (A,91,5) DIGITAL TR(SC-70)

RT1P241M

Q 5601 (A,102,68) TRANSISTOR(SC-70)

2SA1602A

Q 5602 (A,93,68) CHIP TRANSISTOR

HN1C01FU

Q 5703 (A,74,187) CHIP TRANSISTOR

HN1C01FU

Q 5931 (A,86,211) TRANSISTOR

RT1N241M

Q 5932 (A,76,211) TRANSISTOR

RT3N22M

Q 5934 (A,83,211) TRANSISTOR(SC-70)

2SA1602A

Q 5935 (A,71,213) TRANSISTOR(SC-70)

2SA1602A

Q 5936 (A,78,215) DIGITAL TR(SC-70)

RT1P241M

Q 5941 (A,21,192) TRANSISTOR

RT1N241M

D 802 (A,61,24) DIODE

1SS352

D 933 (A,112,204) DIODE

UDZS5R1(B)

D 1201 (A,27,103) DIODE

1SS352

D 1403 (A,110,30) DIODE

MC2846-11

D 1416 (A,98,23) DIODE

1SS352

D 1417 (A,96,23) DIODE

1SS352

D 3901 (A,82,204) DIODE

UDZS5R1(B)

D 3902 (A,59,163) DIODE

UDZS3R9(B)

D 3903 (A,58,156) DIODE

UDZS3R9(B)

D 5601 (A,101,66) DIODE

1SS352

D 5931 (A,85,218) DIODE

1SS352

D 5933 (A,74,218) DIODE

1SS352

D 5936 (A,79,212) DIODE

1SS352

D 5941 (A,21,195) DIODE

1SS352

D 5942 (A,25,188) DIODE

1SS352

L 421 (A,7,215) INDUCTOR

CTF1389

L 422 (A,26,209) INDUCTOR

CTF1389

L 761 (A,51,98) COIL

VTH1047

L 772 (A,39,50) CHIP SOLID INDUCTOR

ATL7002

L 931 (A,95,171) CHIP BEADS

ATL7010

L 932 (A,97,216) COIL

ATH7022

L 933 (A,100,216) COIL

ATH7022

L 934 (A,102,216) COIL

ATH7022

L 935 (A,105,216) COIL

ATH7022

L 936 (A,93,171) CHIP BEADS

ATL7010

L 937 (A,100,169) CHIP BEADS

ATL7010

L 1305 (A,16,105) INDUCTOR

CTF1395

L 1501 (A,58,42) AXIAL INDUCTOR

LAU220J

L 3901 (A,90,215) INDUCTOR

CTF1379

L 3951 (A,40,65) INDUCTOR

CTF1346

L 3952 (A,38,65) INDUCTOR

CTF1346

L 5931 (A,85,221) CHIP SOLID INDUCTOR

QTL1013

L 5932 (A,81,217) CHIP SOLID INDUCTOR

QTL1013

L 5933 (A,75,220) CHIP SOLID INDUCTOR

QTL1013

L 5934 (A,73,215) CHIP SOLID INDUCTOR

QTL1013

JA 401 (A,38,232) JACK

VKB1178

JA 402 (A,20,232) JACK

XKB3061

JA 931 HDMI CONNECTOR

AKP1318

JA 3901 (A,90,230) JACK

RKN1004

JA 5931 (A,80,231) MINI JACK(4P) /W SW

XKN3015

X 201 (A,75,140) CRYSTAL RESONATOR

VSS1168

(27 MHz)

X 5501 (A,64,44) CERAMIC RESONATOR

ASS7034

(10 MHz)

CN 101 (A,21,41) CONNECTOR

VKN2045

Mark No.

Description

Part No.