ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2000
c
XR-A9800D
RRV2329
1. SAFETY INFORMATION ...................................... 2
2. EXPLODED VIEWS AND PARTS LIST ................ 3
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ... 16
4. PCB CONNECTION DIAGRAM .......................... 50
5. PCB PARTS LIST ............................................... 68
6. ADJUSTMENT .................................................... 75
CONTENTS
7. GENERAL INFORMATION ................................ 82
7.1 DIAGNOSIS ................................................. 82
7.1.1 TEST MODE SCREEN DISPLAY ......... 82
7.1.2 TROUBLE SHOOTING ......................... 84
7.1.3 ERROR CODE ...................................... 85
7.1.4 DISASSEMBLY ..................................... 89
7.1.5 POWER ON SEQUENCE ..................... 95
7.2 PARTS ......................................................... 97
7.2.1 IC ........................................................... 97
7.2.2 DISPLAY ................................................ 99
8. PANEL FACILITIES AND SPECIFICATIONS .. 101
T IZK AUG. 2000 Printed in Japan
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
STEREO DVD CASSETTE DECK RECEIVER
Type
Model
Power Requirement
Region
Remarks
XR-A9800D
No.
KUCXJ
AC120V
1
2
XR-A9800D
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-it-
yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause
cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 Proposition 65
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols
(fast operating fuse) and/or
(slow operating fuse) on PCB indicate that replacement parts must
be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible
(fusible de type rapide) et/ou
(fusible de type lent) sur CCI indiquent que les pièces
de remplacement doivent avoir la même désignation.
ANY MEASUREMENTS NOT WITHIN THE LIMITS
OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL
SHOCK HAZARD AND MUST BE CORRECTED BEFORE
RETURNING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance
have special safety related characteristics. These are
often not evident from visual inspection nor the protection
afforded by them necessarily can be obtained by using
replacement components rated for voltage, wattage, etc.
Replacement parts which have these special safety
characteristics are identified in this Service Manual.
Electrical components having such features are identified
by marking with a
on the schematics and on the parts list
in this Service Manual.
The use of a substitute replacement component which does
not have the same safety characteristics as the PIONEER
recommended replacement one, shown in the parts list in
this Service Manual, may create shock, fire, or other hazards.
Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
information, always consult the current PIONEER Service
Manual. A subscription to, or additional copies of, PIONEER
Service Manual may be obtained at a nominal charge from
PIONEER.
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and service
technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground (water
pipe, conduit, etc.) by connecting a leakage current tester
such as Simpson Model 229-2 or equivalent between the
earth ground and all exposed metal parts of the appliance
(input/output terminals, screwheads, metal overlays, control
shaft, etc.). Plug the AC line cord of the appliance directly
into a 120V AC 60Hz outlet and turn the AC power switch
on. Any current measured must not exceed 0.5mA.
(FOR USA MODEL ONLY)
Leakage
current
tester
Reading should
not be above
0.5mA
Device
under
test
Test all
exposed metal
surfaces
Also test with
plug reversed
(Using AC adapter
plug as required)
Earth
ground
AC Leakage Test
3
XR-A9800D
2.1 PACKING
2. EXPLODED VIEWS AND PARTS LIST
NOTES:
· Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
· The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
· Screws adjacent to mark on the product are used for disassembly.
VO
L
KARAOKE
SFC
DISC
DISC
DISC
C
LE
AR
STATION
RE
M
OT
EC
ON
TR
OL
U
NIT
C
U-X
R0
25
M
O
NO
BAN
D
PG
M
REPEAT
RAN
DO
M
AUX
P.BASS
DISPLAY
SLEEP
PO
W
ER
3
2
4
13
9 (1/2)
8
10 (1/2)
10 (2/2)
1
14
12
5
11
9 (2/2)
6
7
1
Power Cord
ADG7022
2
Video Cord (L=1.5m)
VDE1034
3
FM Antenna
ADH7004
4
AM Loop Antenna
XTB3001
5
Remote Control Unit
XZN3109
6
Battery Cover
XZN3105
NSP
7
Dry Cell Battery (R6P, AA)
VEM-013
8
Packing Sheet
AHG7049
9
Front Pad
XHA3020
10
Rear Pad
XHA3021
11
Packing Case
XHA3144
NSP
12
Warranty Card PA/DC
ARY7045
13
Polyethylene Bag
Z21-038
(0.03
× 230 × 340)
14
Operating Instructions
XRE3036
(English/French)
PACKING PARTS LIST
Mark No.
Description
Part No.
4
XR-A9800D
A
G
F
E
B
C
D
K
F
E
G
H
K
P
I
O
J
O
I
C
P
J
N
L
D
L
M
B
M
N
H
A
Note :
Attatch on the same numbers
× three.
Refer to
"2.3 FRONT PANEL SECTION".
24
22
9
18
20
21
10
23
11
45
45
40
43
52
46
46
46
46
46
46
46
46
48
46
46
46
47
47
49
32
54
49
49
49
50
50
46
52
51
51
52
51
52
52
52
52
52
46
49
49
49
2
5
28
12
4
41
31
13
28
7
25
3
14
34
27
36
1
16
17
29
8
6
26
33
27
15
30
42
37
38
Refer to
"2.4 $M DVD MECHA
UNIT".
55
19
51
44
51
L
G
F
H
K
I
J
2.2 EXTERIOR SECTION
5
XR-A9800D
1
AF Assy
XWZ3330
2
SECONDARY Assy
XWZ3323
3
REAR AMP Assy
XWZ3325
4
PRIMARY Assy
XWZ3332
5
BIND 1 Assy
· · · · ·
6
BIND 2 Assy
· · · · ·
7
FM/AM TUNER Module
AXQ7065
8
DC Fan Motor
AXM7014
9
DVD MAIN Assy
XWX3014
10
CONNECT Assy (6 CH)
XWX3023
NSP
11
$M DVD Mecha Unit
AXA7083
12
Power Transformer (T1)
XTS3042
13
Fuse (FU1, 6.3A)
REK1085
14
25P Flexible Cable
XDD3046
(CONNECT CN8105
AF CN3404)
15
Power Bracket
XNG3033
16
Connector Assy 3P
XDE3037
(AF CN2303
DECK I)
17
Connector Assy 5P
XDE3038
(AF CN2301, CN2302
DECK II)
18
30P Flexible Cable
XDD3044
(CONNECT CN8103
AF CN5104)
19
32P Flexible Cable/30V
ADD7195
(CONNECT CN8101
DVDM CN80)
20
27P Flexible Cable/30V
ADD7196
(CONNECT CN8102
DVDM CN20)
21
7P Flexible Cable/30V
ADD7197
(CONNECT CN8106
DVDM CN6)
22
Radiation Sheet
AEB7173
23
DVD Base
XNG3034
24
DVD Shield
XNK3006
25
Rear Panel
XNC3065
26
SEC Holder
XMR3013
27
FET Bracket B
XNG3032
28
PCB Bracket
ANG7263
29
Heat Sink C
XNH3015
EXTERIOR SECTION PARTS LIST
Mark No.
Description
Part No.
Mark No.
Description
Part No.
NSP
30
Chassis
XNA3006
31
Wire Clip A
XEC3003
32
Sub Heat Sink
XNH3013
33
Heat Sink D
XNH3016
34
Mold B
AMR7006
35
· · · · · ·
36
Card Spacer
XEC3008
37
DVD Badge
XAM3002
38
Tray Cap
XAK3157
39
· · · · · ·
40
Bonnet Case
XZN3098
NSP
41
Fuse Card
AAX2374
NSP
42
Getter
XAX3175
43
65 Label
ARW7050
NSP
44
$M Mecha. DVD (5P)
XXA3019
45
Disc Label
XAX3127
46
Screw
BBZ30P080FMC
47
Screw
ABA1021
48
Screw
BPZ30P350FZK
49
Screw
BBZ30P180FMC
50
Screw
ASZ40P060FMC
51
Screw
BPZ30P100FZK
52
Screw
VBT30P080FZK
53
Screw
BPZ30P080FMC
54
Sub Heat Sink
XNH3014
55
Flexible Cable 21P
XDD3052
(DISPLAY CN5502
CONNECT CN8104)