ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2001
c
RRV2426
1. SAFETY INFORMATION ...................................... 2
2. EXPLODED VIEWS AND PARTS LIST ............... 3
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ..... 8
4. PCB CONNECTION DIAGRAM ......................... 26
5. PCB PARTS LIST ............................................... 39
6. ADJUSTMENT .................................................... 46
CONTENTS
7. GENERAL INFORMATION ................................ 47
7.1 DISASSEMBLY and DIAGNOSIS ................ 47
7.2 PARTS .......................................................... 49
7.2.1 IC ............................................................ 49
7.2.2 DISPLAY ................................................. 54
8. PANEL FACILITIES AND SPECIFICATIONS ....... 56
T ZZR JAN. 2001 Printed in Japan
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
AUDIO/VIDEO MULTI-CHANNEL RECEIVER
VSX-D510
Type
Model
Power Requirement
Remarks
VSX-D510
KUXJI
AC120V
KCXJI
AC120V
R
PHONES
STANDBY
STANDBY/ON
STATION
CLASS
MEMORY
BAND
MPX
SPEAKERS
MIDNIGHT
TUNING
DIRECT
DVD
5.1CH
DSP
MODE
/DTS
SIGNAL
SELECT
MONITOR
Nm-Û.,?
Digital Signal Processor
TONE
DOWN
UP
MULTI JOG
MASTER
VOLUME
1
2
VSX-D510
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-it-
yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause
cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 Proposition 65
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols
(fast operating fuse) and/or
(slow operating fuse) on PCB indicate that replacement parts must
be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible
(fusible de type rapide) et/ou
(fusible de type lent) sur CCI indiquent que les pièces
de remplacement doivent avoir la même désignation.
ANY MEASUREMENTS NOT WITHIN THE LIMITS
OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL
SHOCK HAZARD AND MUST BE CORRECTED BEFORE
RETURNING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance
have special safety related characteristics. These are
often not evident from visual inspection nor the protection
afforded by them necessarily can be obtained by using
replacement components rated for voltage, wattage, etc.
Replacement parts which have these special safety
characteristics are identified in this Service Manual.
Electrical components having such features are identified
by marking with a
on the schematics and on the parts list
in this Service Manual.
The use of a substitute replacement component which does
not have the same safety characteristics as the PIONEER
recommended replacement one, shown in the parts list in
this Service Manual, may create shock, fire, or other hazards.
Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
information, always consult the current PIONEER Service
Manual. A subscription to, or additional copies of, PIONEER
Service Manual may be obtained at a nominal charge from
PIONEER.
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and service
technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground (water
pipe, conduit, etc.) by connecting a leakage current tester
such as Simpson Model 229-2 or equivalent between the
earth ground and all exposed metal parts of the appliance
(input/output terminals, screwheads, metal overlays, control
shaft, etc.). Plug the AC line cord of the appliance directly
into a 120V AC 60Hz outlet and turn the AC power switch
on. Any current measured must not exceed 0.5mA.
(FOR USA MODEL ONLY)
Leakage
current
tester
Reading should
not be above
0.5mA
Device
under
test
Test all
exposed metal
surfaces
Also test with
plug reversed
(Using AC adapter
plug as required)
Earth
ground
AC Leakage Test
3
VSX-D510
2.1 PACKING
1
FM Wire Antenna
ADH7004
2
AM Loop Antenna
ATB7009
3
Polyethylene Bag
Z21-038
(0.03
× 230 × 340)
NSP
4
Warranty Card
ARY7045
5
Remote Control Unit
AXD7246
6
Battery Cover
AZN7378
NSP
7
Dry Cell Battery (R6P, AA)
VEM1011
8
Left Pad
XHA3024
9
Right Pad
XHA3025
10
Packing Sheet
AHG7069
11
Packing Case
XHD3145
12
Operating Instructions
XRB3002
(English)
13
Operating Instructions
See Contrast table (2)
(French)
(1) PACKING PARTS LIST
Mark No.
Description
Part No.
2. EXPLODED VIEWS AND PARTS LIST
NOTES:
· Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
· The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
· Screws adjacent to mark on the product are used for disassembly.
(2) CONTRAST TABLE
VSX-D510/KUXJI and KCXJI are constructed the same except for the following :
Part No.
Mark
No.
Symbol and Description
VSX-D510
VSX-D510
Remarks
/KUXJI
/KCXJI
13
Operating Instructions (French)
Not used
XRC3026
1
2
4
12
7
3
8
9
5
10
11
13
KCXJI Type Only
6
4
VSX-D510
D
L
K
H
M
J
I
C
I
J
M
L
K
H
E
E
B
A
C
D
F
N
N
F
35
A
B
18
24
19
22
31
36
39
36
36
36
36
36
36
36
36
36
36
36
36
36
36
26
15
7
1
2
5
27
36
25
39
12
13
14
16
36
36
17
4
3
9
8
6
36
11
36
36
37
37
38
38
36
36
36
10
Accessory of
Front Panel
36
34
36
36
36
Refer to
"2.3 FRONT PANEL SECTION".
39
39
29
28
30
21
41
42
36
33
32
23
36
36
20
40
E
A
H
J
B
C
D
G
F
2.2 EXTERIOR SECTION
5
VSX-D510
1
D.D & INPUT Assy
XWX3024
2
VIDEO&6CH IN Assy
XWZ3333
NSP
3
AMP INPUT Assy
AWX7382
4
AMP&PRIMARY Assy
XWZ3372
5
REGULATOR Assy
AWX7493
6
TRANS 2 Assy
AWX7468
7
FM/AM TUNER Unit
AXX7046
NSP
8
TRANS 1 Assy
AWX7390
NSP
9
TRANS 3 Assy
AWX7392
10
Power Transformer (AC120V)
XTS3043
11
Fuse (FU1 : 10A)
REK1087
12
FFC (J31 : 31P/180 BD 60V)
XDD3055
(D.D & INPUT CN102
FRONT CN402)
13
FFC (J32 : 19P/180 BD 60V)
XDD3054
(D.D & INPUT CN103
FRONT CN401)
14
FFC (J33 : 14P/200 BD 60V)
XDD3060
(D.D & INPUT CN104
VIDEO&6CH IN CN303)
15
FFC (J34 : 13P/100 BD 60V)
XDD3059
(D.D & INPUT CN105
FM/AM TUNER CN1)
16
FFC (J35 : 17P/90 BD 60V)
XDD3072
(D.D & INPUT CN106
AMP INPUT CN290)
17
FFC (J36 : 22P/80 BD 60V)
XDD3057
(REGULATOR CN801
AMP&PRIMARY CN53)
18
Strain Relief
CM-22C
19
AC Power Cord
ADG7024
20
Fuse (FU2 : 8A)
REK1086
· EXTERIOR SECTION PARTS LIST
Mark No.
Description
Part No.
Mark No.
Description
Part No.
21
Fuse (FU701 : 10A)
REK1087
22
Push Rivet
AEC7025
NSP
23
Under Base 409
ANA7094
24
Rear Panel
XNC3074
25
Bonnet Case
XZN3111
26
PCB Angle
ANG7253
27
Shield R3
ANG7277
28
Heat Sink Angle F
ANG7251
29
Heat Sink Angle R
ANG7252
NSP
30
Heat Sink 0.4
ANH7119
31
Top Cover
XME3004
32
Foot Assy
REC1263
33
Rubber Sheet
AEB1111
34
PCB Mold
AMR2533
NSP
35
Fuse Card
AXX7096
36
Screw
BBZ30P080FMC
37
Screw
BBZ30P200FMC
38
Screw (3x23)
ABA7043
39
Screw
FBT40P080FZK
NSP
40
Fuse Card
AXX2332
41
DIGITAL IN Assy
XWZ3360
42
FFC (J37 : 6P/130 BD 60V)
XDD3058
(D.D & INPUT CN1501
DIGITAL IN CN1901)