PIONEER VSX-D209-G/SAMXQ - Service Manual Immediate Download

ORDER NO.

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.

PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 1999

c

RRV2238

1. SAFETY INFORMATION ...................................... 2

2. EXPLODED VIEWS AND PARTS LIST ............... 3

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ..... 8

4. PCB CONNECTION DIAGRAM ......................... 24

5. PCB PARTS LIST ............................................... 36

6. ADJUSTMENT .................................................... 39

CONTENTS

7. GENERAL INFORMATION ................................ 40

7.1 DISASSEMBLY ............................................ 40

7.2 PARTS .......................................................... 41

7.2.1 IC ............................................................ 41

7.2.2 DISPLAY ................................................. 47

8. PANEL FACILITIES AND SPECIFICATIONS ....... 49

T ZZK NOV. 1999 Printed in Japan

Type

Model

Power Requirement

The voltage can be converted by

VSX-D209

VSX-D209-G

the following method.

BXJI

AC110V/120-127V/220V/240V

With the voltage selector

HLXJI

AC220-230V

AC240V,

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

AUDIO/VIDEO MULTI-CHANNEL RECEIVER

VSX-D209

VSX-D209-G

:Alter the wiring of the Power-supply block at the primary winding of Power-transformer referring to the "Line Voltage Selection" described

in Service Manual.

2

VSX-D209, VSX-D209-G

1. SAFETY INFORMATION

This service manual is intended for qualified service technicians ; it is not meant for the casual do-it-

yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained

to properly and safely repair complex products such as those covered by this manual.

Improperly performed repairs can adversely affect the safety and reliability of the product and may

void the warranty. If you are not qualified to perform the repair of this product properly and safely, you

should not risk trying to do so and refer the repair to a qualified service technician.

WARNING

This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause

cancer, birth defects or other reproductive harm.

Health & Safety Code Section 25249.6 Proposition 65

NOTICE

(FOR CANADIAN MODEL ONLY)

Fuse symbols

(fast operating fuse) and/or

(slow operating fuse) on PCB indicate that replacement parts must

be of identical designation.

REMARQUE

(POUR MODÈLE CANADIEN SEULEMENT)

Les symboles de fusible

(fusible de type rapide) et/ou

(fusible de type lent) sur CCI indiquent que les pièces

de remplacement doivent avoir la même désignation.

ANY MEASUREMENTS NOT WITHIN THE LIMITS

OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL

SHOCK HAZARD AND MUST BE CORRECTED BEFORE

RETURNING THE APPLIANCE TO THE CUSTOMER.

2. PRODUCT SAFETY NOTICE

Many electrical and mechanical parts in the appliance

have special safety related characteristics. These are

often not evident from visual inspection nor the protection

afforded by them necessarily can be obtained by using

replacement components rated for voltage, wattage, etc.

Replacement parts which have these special safety

characteristics are identified in this Service Manual.

Electrical components having such features are identified

by marking with a

on the schematics and on the parts list

in this Service Manual.

The use of a substitute replacement component which does

not have the same safety characteristics as the PIONEER

recommended replacement one, shown in the parts list in

this Service Manual, may create shock, fire, or other hazards.

Product Safety is continuously under review and new

instructions are issued from time to time. For the latest

information, always consult the current PIONEER Service

Manual. A subscription to, or additional copies of, PIONEER

Service Manual may be obtained at a nominal charge from

PIONEER.

1. SAFETY PRECAUTIONS

The following check should be performed for the

continued protection of the customer and service

technician.

LEAKAGE CURRENT CHECK

Measure leakage current to a known earth ground (water

pipe, conduit, etc.) by connecting a leakage current tester

such as Simpson Model 229-2 or equivalent between the

earth ground and all exposed metal parts of the appliance

(input/output terminals, screwheads, metal overlays, control

shaft, etc.). Plug the AC line cord of the appliance directly

into a 120V AC 60Hz outlet and turn the AC power switch

on. Any current measured must not exceed 0.5mA.

(FOR USA MODEL ONLY)

Leakage

current

tester

Reading should

not be above

0.5mA

Device

under

test

Test all

exposed metal

surfaces

Also test with

plug reversed

(Using AC adapter

plug as required)

Earth

ground

AC Leakage Test

3

VSX-D209, VSX-D209-G

2.1 PACKING

1

FM Wire Antenna

ADH7004

2

AM Loop Antenna

ATB7009

3

Polyethylene Bag

Z21-038

(0.03

× 230 × 340)

4

· · · · · ·

5

Remote Control Unit

AXD7245

(CU-VSX166)

6

Battery Cover

RZN1156

NSP

7

Dry Cell Battery (R6P, AA)

VEM-013

8

Left Pad

AHA7275

9

Right Pad

AHA7276

10

Packing Sheet

AHG7069

11

Packing Case

See Contrast table (2)

12

Operating Instructions

ARE7246

(English/Chinese)

13

Operating Instructions

See Contrast table (2)

(Spanish)

14

AC Plug Adapter

See Contrast table (2)

15

Caution 220V Label

See Contrast table (2)

(1) PACKING PARTS LIST

Mark No.

Description

Part No.

2. EXPLODED VIEWS AND PARTS LIST

NOTES:

· Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.

· The mark found on some component parts indicates the importance of the safety factor of the part.

Therefore, when replacing, be sure to use parts of identical designation.

· Screws adjacent to mark on the product are used for disassembly.

1

2

15

12

7

3

8

9

5

6

10

11

13

BXJI Type Only

14

(2) CONTRAST TABLE

VSX-D209/BXJI, VSX-D209-G/BXJI and VSX-D209-G/HLXJI are constructed the same except for the following :

Part No.

Mark

No.

Symbol and Description

VSX-D209

VSX-D209-G

Remarks

/BXJI

/HLXJI

11

Packing Case

AHD7819

AHD7821

AHD7804

13

Operating Instructions (Spanish)

ARC7278

Not used

14

AC Plug Adapter

AKX7011

Not used

15

Caution 220V Label

ARR1003

Not used

4

VSX-D209, VSX-D209-G

D

L

K

G

H

M

J

I

C

I

J

M

L

K

H

E

B

A

C

D

F

A

G

B

BXJI Type Only

HLXJI

Type

Only

18

24

19

33

36

40

36

26

15

7

1

2

5

27

36

33

22

25

40

12

13

14

16

36

17

4

3

9

8

6

36

11

35

42

36

37

38

36

10

Accessory of

Front Panel

36

34

36

Refer to

"2.3 FRONT PANEL SECTION".

39

29

28

30

41

36

31

32

23

21

20

BXJI

Type

Only

BXJI

Type

Only

2.2 EXTERIOR SECTION

5

VSX-D209, VSX-D209-G

1

MAIN Assy

AWX7471

2

VIDEO&6CH IN Assy

AWX7383

NSP

3

AMP INPUT Assy

AWX7382

4

AMP&PRIMARY Assy

See Contrast table (2)

5

REGULATOR Assy

AWX7389

6

TRANS 2 Assy

AWX7391

7

FM/AM TUNER Unit

AXX7047

NSP

8

TRANS 1 Assy

See Contrast table (2)

NSP

9

TRANS 3 Assy

AWX7392

10

Power Transformer

See Contrast table (2)

11

Fuse (FU1)

See Contrast table (2)

12

FFC (J31 : 30P/190 BD 60V)

ADD7186

(MAIN CN102

FRONT CN402)

13

FFC (J32 : 8P/170 BD 60V)

ADD7187

(MAIN CN103

FRONT CN401)

14

FFC (J33 : 12P/200 BD 60V)

ADD7188

(MAIN CN104

VIDEO&6CH IN CN305)

15

FFC (J34 : 13P/80 BD 60V)

ADD7189

(MAIN CN105

FM/AM TUNER CN1)

16

FFC (J35 : 17P/110 BD 60V)

ADD7190

(MAIN CN106

AMP INPUT CN290)

17

FFC (J36 : 18P/80 BD 60V)

ADD7191

(REGULATOR CN801

AMP&PRIMARY CN53)

18

Strain Relief

CM-22B

19

AC Power Cord

See Contrast table (2)

20

Voltage Selector

See Contrast table (2)

(1) EXTERIOR SECTION PARTS LIST

Mark No.

Description

Part No.

Mark No.

Description

Part No.

NSP

21

VOLTAGE SELECT SW Assy

See Contrast table (2)

22

Top Cover

See Contrast table (2)

NSP

23

Under Base 409

ANA7094

24

R Panel

See Contrast table (2)

25

Bonnet Case

See Contrast table (2)

26

PCB Angle

ANG7253

27

Shield R3

ANG7277

28

Heat Sink Angle F

ANG7251

29

Heat Sink Angle R

ANG7252

NSP

30

Heat Sink 0.8

ANH7110

31

Insulator

See Contrast table (2)

32

Foot Assy

REC1263

33

Push Rivet

See Contrast table (2)

34

PCB Mold

AMR2533

NSP

35

Fuse Card

See Contrast table (2)

36

Screw

BBZ30P080FMC

37

Screw

BBZ30P200FMC

38

Screw

ABA7043

39

Screw

FBT40P080FZK

40

Screw

See Contrast table (2)

41

Fuse (FU2, FU3)

See Contrast table (2)

NSP

42

Fuse Card

See Contrast table (2)

(2) CONTRAST TABLE

VSX-D209/BXJI, VSX-D209-G/BXJI and VSX-D209-G/HLXJI are constructed the same except for the following :

Part No.

Mark

No.

Symbol and Description

VSX-D209

VSX-D209-G

Remarks

/BXJI

/HLXJI

4

AMP&PRIMARY Assy

AWX7473

AWX7388

NSP

8

TRANS 1 Assy

Not used

AWX7390

10

Power Transformer

ATS7261

Not used

(AC110V/120-127V/220V/240V)

10

Power Transformer (AC220-230V)

Not used

ATS7259

11

Fuse (FU1 : T5A/250V)

REK1029

Not used

11

Fuse (FU1 : T2.5A/250V)

Not used

REK1026

19

AC Power Cord

VDG1080

VDG1061

20

Voltage Selector

AKX-507

Not used

NSP

21

VOLTAGE SELECT SW Assy

AWX7442

Not used

22

Top Cover

AME7375

AME7376

24

R Panel

ANC7878

ANC7883

ANC7875

25

Bonnet Case

AZN7779

AZN7819

31

Insulator

AMR7198

PNW2766

33

Push Rivet

AEC7025

AEC7205

NSP

35

Fuse Card

AAX7098

AAX7277

40

Screw

FBT40P080FZK

FBT40P080FNI

41

Fuse (FU2, FU3 : T2.5A/250V)

REK1026

Not used

NSP

42

Fuse Card

AAX7277

Not used