ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2004
RRV2944
T ZZP APR. 2004 Printed in Japan
S-HTD540
XTW/UC
SPEAKER SYSTEM
65S
This service manual is intended for qualified service technicians; it is not meant
for the casual do-it-yourselfer. Qualified technicians have the necessary test
equipment and tools, and have been trained to properly and safely repair complex
products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability
of the product and may void the warranty. If you are not qualified to perform the
repair of this product properly and safely, you should not risk trying to do so and
refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals
which are known to the state of California to cause cancer, birth defects or other
reproductive harm.
Health & Safety Code Section 25249.6 Proposition 65
(Surround Speaker)
FOR PRECAUTION OF
REASSEMBLY AND DISASSEMBLY
(Front SP)
The woofer is attached to the rear baffle by 4 external screws.
To detach it ,unfasten those screws. When attaching it, face its
terminal rightward.
(Sub Woofer)
(Center SP)
The grille assy is attached to the baffle by its bosses. To detach
it, pry it open by inserting a flat blade screwdriver into lower
slot. To attach it, press it to the baffle.
The speaker unit, together with the baffle, is attached to the
cabinet by 4 external screws. To detach it, unfasten those
screws. To detach it, first remove the baffle. Then remove the
speaker unit. When attaching it, face its terminal downward.
The grille assy is attached to the cosmetic baffle by its bosses.
To detach it, pry it open by inserting a flat blade screwdriver
into lower slot. To attach it, press it to the cosmetic baffle.
The woofer is attached to the baffle by 4 external screws. To
detach it, unfasten those screws. To detach it, first remove the
grille assy. Then remove the woofer. When attaching it, face its
terminal downward.
The tweeter is attached to the baffle by 2 external screws. To
detach it, unfasten those screws. To detach it, first remove the
grille assy. Then remove the tweeter. When attaching it, face its
terminal downward.
The grille Assy is attached to the cabinet by 8 screws.
To detach it, unfasten those screws.
The speaker unit, together with the grille Assy, is atached to the
cabinet by 4 external screws. To detach it, unfasten those
screws. To detach it, first remove the cabinet. Then remove the
speaker unit. When attaching it, face its terminal toward the
input terminal.
2
1
23
4
12
3
4
C
D
F
A
B
E
S-HTD540
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The
mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
NOTES:
PARTS LIST
Mark No.
Description
Part No.
Grille Assy
SMG6056
Input Terminal Assy
SKX6023
Cosmetic Baffle
SNK6040
Speaker (for WF)
W10DC60-52D
Speaker (for TW)
E52AP39-64F
Screw
BYC40P140FZK
Screw
SBA6016
Speaker
A14LU83-58D
CS Cord
SDD1301
Input Terminal
SKX1060
Cosmetic Baffle
SNK6078
Packing
SEC6023
Screw
BYC40P200FZK
Grille Assy
SMG6054
Speaker Wire
SDD1275
Speaker
D87DU61-55D
Screw
BPZ40P100FZK
Grille Assy
SMG6055
Speaker Wire
SDD1275
Speaker
D87DU60-52D
Screw
BPZ40P100FZK
Screw
PPZ40P160FZK
Front SP
Mark No.
Description
Part No.
Sub WF
Mark No.
Description
Part No.
Center SP
Mark No.
Description
Part No.
Surround SP
Mark No.
Description
Part No.
NSP
CS Assy (Front SP x 2)
SMW6124
NSP
CS Assy (Sub WF)
SMW6125
NSP
CS Assy (Center SP)
SMW6126
NSP
CS Assy (Surround SP x 2)
SMW6127
For Packing
Speaker Wire (White)
SDS1108
Speaker Wire (Red)
SDS1109
Speaker Wire (Blue)
SDS1110
Speaker Wire (Gray)
SDS1111
Speaker Wire (Green)
SDS1112
Speaker Wire (Purple)
SDS1113
Non Skid Pads
SEP6009
Non Skid Pads
SEP6011
Middle Protector
SHA6065
Bottom Protector
SHA6066
Top Protector
SHA6064
Spacer (for Sub WF)
SHB6005
Protection Sheet (for Front SP)
SHC6026
Protection Sheet (for Sub WF)
SHC6027
Polyethylene Bag (for Center SP)
SHL6043
Polyethylene Bag (for Surround SP)SHL6044
Packing Case
SHG6075
Supplement Instruction
SRK6001
Double Face Tape
SEH6003
3
1
23
4
1
2
3
4
C
D
F
A
B
E
S-HTD540
PRODUCT APPEARANCE (FRONT)
155
190
7
2
3
12
10
8
4
1
11
6
9
5
363.5
Woofer
Tweeter
I NPUT
Red
White
Blue
White
1.2
µF
Input Terminal Assy (SKX6023)
NO.
NUM.
PART NAME
1
1
1
1
1
1
1
2
1
1
1
12
1
2
3
4
5
6
7
8
9
10
11
12
CABINET
TW SPEAKER
WF SPEAKER
COSMETIC BAFFLE
INPUT TERMINAL
MODEL LABEL
LOGO BADGE
SCREW
NETWORK ASSY
GRILLE ASSY
ACOUSTIC ABSORBENT
SCREW
4
1
23
4
12
3
4
C
D
F
A
B
E
S-HTD540
PRODUCT APPEARANCE (SubWF)
287
327
12
190
360.5
5
6
4
2
3
8
7
1
9
10
INPUT
Blue
Or
White
Full-Range
Speaker Wire
INPUT
White
Blue
Full-Range
Speaker Wire
SDD1301 Product Appearance
The CS cord terminal of SDD1301 is reversed.
Then, the color of the CS cord is alternative.
In
(Out)
Out
(In)
Blue
White
CS Cord (SDD1301)
NO.
NUM.
PART NAME
1
1
1
1
4
4
1
1
1
1
1
2
3
4
5
6
7
8
9
10
CABINET
SPEAKER
INPUT TERMINAL
MODEL LABEL
NON SKID PADS
SCREW
ACOUSTIC ABSORBENT
CORD
PACKING
COSMETIC BAFFLE
5
1
23
4
1
2
3
4
C
D
F
A
B
E
S-HTD540
PRODUCT APPEARANCE (Center SP)
1
4
5
6
7
2
(350)
(120)
(75)
3
8
9
10
INPUT
Red
White
Full-Range
Speaker Wire (SDD1275)
GRILLE ASSY
SPEAKER
SCREW
CABINET
SCREW
MODEL LABEL
INPUT TERMINAL
SP WIRE
ACOUSTIC ABSORBENT
NO.
NUM.
PART NAME
1
1
1
1
8
1
1
1
1
1
2
3
4
5
6
7
8
9