PIONEER S-EV99V/XJI/E - Service Manual Immediate Download

ORDER NO.

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.

PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2004

RRV3002

T ZZE JULY 2004 Printed in Japan

S-EV99V

XJI/E

S-EV99V XJI/NC

SPEAKER SYSTEM

Surround

Front

Sub Woofer

Center

Sub Woofer

2

1

23

4

12

3

4

C

D

F

A

B

E

S-EV99V

FOR PRECAUTION OF

REASSEMBLY AND DISASSEMBLY

The grille is attached to the cabinet by catches. Detach by pull-

ing it toward you.

The woofer is attached to the cosmetic baffle by 4 internal

screws. The cosmetic baffle is atached to the cabinet by 4 exter-

nal screws. To detach it, first insert a sharp-pointed tool like an

eyeleteer into the catch and push up. Next unfasten screws for

the cosmetic baffle. Then unfasten those screws.

When attaching the woofer, face its terminal downward. When

attaching the cosmetic baffle, on the cabinet by screws.

The tweeter is attached to the cosmetic baffle by 2 internal

screws. The cosmetic baffle is atached to the cabinet by 4 exter-

nal screws. To detach it, perform same as the woofer.

(Front SP)

The grille assy is attached to the cabinet by external screws (8

screws for center SP, 4 screws for surround SP) from backside.

The Speaker is attached to the grille by 4 internal screws. To

detach it, first unfasten screws for the grille and the cabinet.

Then unfasten those screws.When attaching it, face its terminal

horizontal. When attaching the grille after connecting the cord,

face its terminal toward the cord of the cabinet.

(Center SP and Surround SP)

(Sub Woofer)

The woofer is attached to the back board by 4 external screws.

To detach it, unfasten those screws.

The input terminal is attached to the back board of the cabinet

together with the adhesive by press-fitting. To detach the input

terminal, pry it open by inserting a flat blade screwdriver into

the upper and lower slot of the input terminal. To attach the

input terminal, replace it on the back board of the cabinet cor-

rectly together with the adhesive by press-fitting. (The red ter-

minal is right-side.)

The cosmetic baffle is attached to the baffle of the cabinet to-

gether with the adhesive by press-fitting. To detach the cos-

metic baffle, pry it open by inserting a flat blade screwdriver

into the lower slot of it. To attach the cosmetic baffle, replace it

on the baffle of the cabinet together with the adhesive by press-

fitting.

How to replace the cosmetic baffle and cosmetic duct

1. Remove the speaker from the cabinet, first removing the four

screws.

2. Reach through the hole where the speaker was originally lo-

cated and pull out the damper attached at the end of the cos-

metic duct by hand.(Damper: See Product Appearance 8.)

Note: Detach the damper with great care so as not to damage

the interior surface of its circumference.

3. With the aid of a flathead screwdriver inserted through the slit

at the lower part of the cosmetic baffle, remove the cosmetic

baffle from the cabinet.

4. Remove the cosmetic duct from the cosmetic baffle, first re-

moving its eight screws. You can now replace the cosmetic

baffle and/or cosmetic duct.

5. Reassemble the subwoofer, as shown below:

5-1 Reattach the cosmetic duct to the cosmetic baffle, using

the eight screws previously removed.

5-2 Apply adhesive to the cosmetic baffle and press it into the

cabinet.

5-3 Apply adhesive to the interior surface of the circumfer-

ence of the damper previously removed.

5-4 Insert the damper into the cabinet through the hole where

the speaker was, and adhere it so that the end of the cos-

metic duct is on the same plane as the surface of the

damper.

5-5 Secure the speaker to the cabinet with the four screws pre-

viously removed.

3

1

23

4

1

2

3

4

C

D

F

A

B

E

S-EV99V

Mark No.

Description

Part No.

NSP

CS Assy (Front L)

SMW1849

NSP

CS Assy (Front R)

SMW1850

NSP

CS Assy (Sub Woofer)

SMW1851

NSP

CS Assy (Center SP)

SMW1854

NSP

CS Assy (Surround L)

SMW1855

NSP

CS Assy (Surround R)

SMW1856

for Accessory

Stand

SNK2684

Spacer (for Stand)

SEC1737

NSP

Accessories Set

SME3563

NSP

Polyethylene Bag S1

KHL1079

Speaker Cord

SDS1170

Non Skid Pad

SEP1273

for XJI/E type

NSP

Stamped Label (L)

SME3491

NSP

Model Label (Front L)

SAN3452

NSP

Stamped Label (R)

SME3492

NSP

Model Label (Front R)

SAN3453

NSP

Stamped Label

SME3493

NSP

Model Label (Sub WF)

SAN3454

NSP

Stamped Label

SME3494

NSP

Model Label (Center)

SAN3455

NSP

Stamped Label (L)

SME3495

NSP

Model Label (Sur.L)

SAN3456

NSP

Stamped Label (R)

SME3496

NSP

Model Label (Sur.R)

SAN3457

NSP

Caution Label

SRW1091

for XJI/NC type

NSP

Stamped Label (L)

SME3570

NSP

Model Label (Front L)

SAN3516

NSP

Stamped Label (R)

SME3571

NSP

Model Label (Front R)

SAN3517

NSP

Stamped Label

SME3572

NSP

Model Label (Sub WF)

SAN3518

NSP

Stamped Label

SME3573

NSP

Model Label (Center)

SAN3519

NSP

Stamped Label (L)

SME3574

NSP

Model Label (Sur.L)

SAN3520

NSP

Stamped Label (R)

SME3575

NSP

Model Label (Sur.R)

SAN3521

NSP

Caution Label

SRW1091

for Packing

Top Protector

SHA2453

Middle Protector

SHA2454

Bottom Protector

SHA2455

Protection sheet S2 (for Front)

SHC1800

Protection sheet S3 (for Sub WF)

SHC1818

Packing Case (for XJI/E type)

SHG2595

Packing Case (for XJI/NC type)

SHG2600

NSP

Polyethylene Bag S5 (for Front and Sub WF)SHL1385

NSP

Polyethylene Bag (for Center and Stand) SHL1405

Polyethylene Bag S3 (for Surround) SHL1397

7

7 CS Assy (Front SP)

Mark No.

Description

Part No.

NSP

Cabinet

SMM2006

Grille Assy

SMG1826

NSP

Badge 36

SAM1441

NSP

Grille Frame

SMH1089

NSP

Punching net

SNC1204

NSP

Double Facetape

SEH1062

Network Assy (Front L)

SWN1716

Network Assy (Front R)

SWN1717

Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.

The

mark found on some component parts indicates the importance of the safety factor of the part.

Therefore, when replacing, be sure to use parts of identical designation.

NOTES:

PARTS LIST

Mark No.

Description

Part No.

Non Skid Pad

SEC1827

Gasket

SEC1629

Packing

SEC1726

NSP

Acoustic Absorbent

SMV2207

NSP

Acoustic Absorbent

SMV1886

Catch

SNK2176

Cosmetic Baffle

SNK2803

Speaker (Woofer)

A14LU75-51D

Speaker (Tweeter)

E52AP45-55D

Screw (for Speaker)

BPZ40P100FNI

Screw (for Cosmetic Baffle)

PYC40P400FNI

7

7 CS Assy (Sub Woofer)

Mark No.

Description

Part No.

NSP

Cabinet

SMM2007

Input Terminal

KKX1014

NSP

Badge 36

SAM1441

Connection Cord

SDD1333

Non Skid Pad

SEC1827

NSP

Packing

SEC1886

NSP

Packing

SEC1887

Cosmetic Duct

SMR1378

NSP

Acoustic Absorbent

SMV1886

Cosmetic Baffle

SNK2804

Speaker

A14LU80-51H

Screw (for Cosmetic Duct)

BPZ30P100FNI

Screw (for Speaker)

BYC40P200FNI

7

7 CS Assy (Center SP)

Mark No.

Description

Part No.

NSP

Cabinet

SNK2688

Grille Assy

SMG1792

NSP

Badge 36

SAM1441

NSP

Grille Cloth

SAS1553

NSP

Grille Frame

SMH1071

Packing (95x3)

SEC1727

Packing (322x3)

SEC1728

Connecting Cord

SDF1102

Non Skid Pad

SEP1296

NSP

Packing

SNK2541

Speaker

D87DU61-55D

Screw (*)

BPZ40P080FNI

Screw (*)

BPZ40P120FNI

7

7 CS Assy (Surround SP)

Mark No.

Description

Part No.

NSP

Cabinet

SNK2690

Grille Assy

SMG1793

NSP

Badge 36

SAM1497

NSP

Grille Cloth

SAS1554

NSP

Outside Stopper Ring

SBG1006

NSP

Grille Frame

SMH1072

Packing (95x3)

SEC1727

Packing (182x3)

SEC1729

Connecting Cord (Surround L)

SDF1103

Connecting Cord (Surround R)

SDF1104

NSP

Packing

SNK2541

Speaker

D87DU61-55D

Screw (*)

BPZ40P080FNI

Screw (*)

BPZ40P120FNI

(*) Refer to "PRODUCT APPEARANCE".

4

1

23

4

12

3

4

C

D

F

A

B

E

S-EV99V

PRODUCT APPEARANCE

CS Assy (Front SP)

CABINET

COSMETIC BAFFLE

CATCH

GASKET

SPEAKER

GRILLE ASS'Y

SCREW

NON SKID PAD

SCREW

ACOUSTIC ABSORBENT

NETWORK ASS'Y

MODEL LABEL

HORIZONTAL

VERTICAL

TWEETER

WOOFER

PYC40P400FNI

BPZ40P100FNI

DUFFEL FELT(t8)

1

4

2

1

4

6

1

No.

Num.

Part Name

Remarks

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

(351)

(200)

(250)

1

11

15

12

14

13

TO LARGE TERMINAL

OF THE TWEETER

TO LARGE

TERMINAL OF

THE WOOFER

WHITE WITH

GRAY LINE

(S-EV99V

S-EV66V)

TO SMALL TERMINAL

OF THE TWEETER

RED

(S-EV33V)

WHITE(S-EV99V,S-EV66V)

BLACK(S-EV33V)

TO SMALL TERMINAL

OF THE WOOFER

WHITE

2

3

4

5

6

7

8

9

10

Woofer

I N

Red

White

White with

Gray Line

White with

Gray Line

White

Tweeter

2.7

µF

SCHEMATIC DIAGRAM

Network Assy : SWN1717 ( for Front(R))

: SWN1716 ( for Front(L))

5

1

23

4

1

2

3

4

C

D

F

A

B

E

S-EV99V

PRODUCT APPEARANCE

CS Assy (Sub Woofer)

CABINET

COSMETIC BAFFLE

COSMETIC DUCT

BADGE 36

ACOUSTIC ABSORBENT

SCREW

PACKING

DAMPER

CONNECTION CORD

SPEAKER

SCREW

INPUT TERMINAL

MODEL LABEL

NON SKID PAD

PACKING

1

8

1

4

1

4

8

No.

Num.

Part Name

Remarks

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

DUFFEL FELT(t8)

BPZ30P100FNI

BYC40P200FNI

(332.5)

(200)

(351)

Speaker

I N

Red

Black

SCHEMATIC DIAGRAM

Connection Cord (SDD1333)

1

6

2

3

4

5

7

15

8

9

14

13

12

RED

BLACK

11

10