PIONEER PRO-506PU/KUCXC - Service Manual Immediate Download

ORDER NO.

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.

PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2005

ARP3309

T ZZY SEPT. 2005 Printed in Japan

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Model

Type

Power Requirement

Remarks

PDP-506PE

WYVIXK

AC220 - 240V

PDP-506PG

TLDPFT

AC110 - 240V

PRO-506PU

KUCXC

AC120V

PDP-506PE

PLASMA DISPLAY

¶ This service manual should be used together with the following manual(s):

Model No.

Order No.

Remarks

PDP-506PE/WYVI

ARP3267

SAFETY INFORMATION, EXPLODED VIEWS AND PARTS LIST, BLOCK DIAGRAM,

PCB PARTS LIST, ADJUSTMENT, IC INFORMATION etc.

PDP-506PG

PRO-506PU

PDP-506PE

1. CONTRAST OF MISCELLANEOUS PARTS

Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.

The

mark found on some component parts indicates the importance of the safety factor of the part.

Therefore, when replacing, be sure to use parts of identical designation.

Screws adjacent to

mark on product are used for disassembly.

Reference Nos. indicate the pages and Nos. in the service manual for the base model.

NOTES:

When ordering resistors, first convert resistance values into code form as shown in the following examples.

Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%,

and K=10%).

Ex.2 When there are 3 effective digits (such as in high precision metal film resistors).

561

473

R50

1R0

5621

560

47k

0.5

RD1/4PU

RN2H

RS1P

x 101

x 103

R50

1R0

561

473

5.62k

RN1/4PC

562

x 101

5621

PDP-506PE/WYVIXK, PDP-506PG/TLDPFT, PRO-506PU/KUCXC and PDP-506PE/WYVI are constructed the same

except for the following :

CONTRAST TABLE

Part No.

PDP-506PE

WYVI

Ref. No.

Symbol and Description

Remarks

Mark

PDP-506PG

TLDPFT

PDP-506PE

WYVIXK

PCB ASSY

P17 - 1

NSP

50 X DRIVE ASSY

AWV2257

AWV2209

50 X DRIVE ASSY

AWW1075

AWW1020

P17 - 4

50 Y DRIVE ASSY

AWV2258

AWV2210

PACKING

P9 - 1

Power Cord

ADG1214

Not used

ADG1215

P9 - 4

Polyethlene Bag-S

AHG1338

AHG1326

ADG1338

AHG1348

P9 - 5

NSP

Catalogue Bag

AHG1340

Not used

AHG1347

P9 - 6

NSP

Warranty card

ARY1114

Not used

ARY1123

P9 - 7

Ferrite Core

ATX1039

ATX-1039

Not used

P9 - 8

Pad (50T-L)

AHA2427

AHA2451

AHA2427

AHA2459

P9 - 9

Pad (50T-R)

AHA2428

AHA2452

AHA2428

AHA2460

P9 - 10

Pad (50B-L)

AHA2429

AHA2453

AHA2429

AHA2461

P9 - 11

Pad (50B-R)

AHA2430

AHA2454

AHA2430

AHA2462

P9 - 12

Power Cord Case

AHC1073

AHC1067

AHC1073

Not used

P9 - 13

Under Carton (50)

AHD3344

Not used

AHD3344

Not used

P9 - 13

Under Carton (506)

Not used

AHD3371

Not used

P9 - 13

Under Carton (506PU)

Not used

AHD3379

P9 - 14

Upper Carton (506PE)

AHD3345

AHD3372

Not used

P9 - 14

Upper Carton (506PG)

Not used

AHD3420

Not used

P9 - 14

Upper Carton (506EL)

Not used

AHD3381

P9 - 15

Mirror Mat

AHG1284

AHG1327

AHG1284

AHG1352

P9 - 16

Caution Card

ARM1232

ARM1239

REAR SECTION

P11 - 6

NSP

Name Label (50PE)

AAL2661

AAL2675

Not used

P11 - 6

NSP

Name Label (506PG)

Not used

AAL2711

Not used

P11 - 6

NSP

Name Label (506EL)

Not used

AAL2677

P11 - 7

Bolt Caution Label

AAX3117

AAX3005

AAX3117

AAX3075

P11 - 8

AC Label PE

AAX3194

Not used

FRONT SECTION

P13 - 1

Front Case Assy (506PE)

AMB2861

Not used

P13 - 1

Front Case Assy (506EL)

Not used

AMB2857

P13 - 3

Badge

AAM1098

Not used

P13 - 3

Elite Badge

Not used

AAM1102

CHASSIS SECTION (2/2)

P17 - 17

6P Housing Wire (J109)

ADX3118

ADX3132

P17 - 18

12P Housing Wire (J110)

ADX3119

ADX3133

P17 - 20

3P Housing Wire (J113)

ADX3122

ADX3136

PRO-506PU

KUCXC

Note: For PCB ASSEMBLIES, Refer to " CONTRAST OF PCB ASSEMBLIES ".

PDP-506PE

AWV2210 and AWZ2258 are constructed the same except for the following :

Mark

Symbol and Description

Part No.

AWV2258

AWV2210

Remarks

[50 Y RESONANCE BLOCK]

IC2101

AXF1142

AXF1155

C2103

ACG1112

ACG1088

(0.22UF/250V)

(0.1UF/250V)

C2107, C2108

ACG1112

Not used

(0.22UF/250V)

C2131- C2134, C2136

ACE1168

ACE1178

[50 Y SUS BLOCK]

C2271

ACG1124

ACG1118

(0.1UF/100V)

(0.33UF/100V)

C2272

ACG1124

Not used

(0.1UF/100V)

CONTRAST OF PCB ASSEMBLIES

· 50 Y DRIVE ASSY

AWW1020 and AWW1075 are constructed the same except for the following :

Mark

Symbol and Description

Part No.

AWW1075

AWW1020

Remarks

[50 X RESONANCE BLOCK]

IC1101

AXF1142

AXF1155

C1101

ACG1112

ACG1088

(0.22 UF/250V)

(0.1UF/250V)

C1106 - C1110

Not used

ACE1178

C1112, C1113

ACG1112

Not used

(0.22UF/250V)

C1161 - C1164, C1166

ACE1168

Not used

· 50 X DRIVE ASSY

ORDER NO.

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.

PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2005

PDP-506PE

ARP3267

PLASMA DISPLAY

PDP-506PE

PDP-506PU

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Model

Type

Power Requirement

Remarks

PDP-506PE

WYVI

AC220 - 240V

PDP-506PU

KUCXC

AC120V

Note:

Media Receivers up to Generation 5 (G5) cannot be connected with this unit.

Be sure to use a Media Receiver of Generation 6 (G6) (ex.: PDP-R06

, etc.).

For details, refer to "Important Check Points for good servicing".

T-IZY SEPT. 2005 printed in Japan

PDP-506PE

SAFETY INFORMATION

This service manual is intended for qualified service technicians ; it is not meant for the casual

do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been

trained to properly and safely repair complex products such as those covered by this manual.

Improperly performed repairs can adversely affect the safety and reliability of the product and may

void the warranty. If you are not qualified to perform the repair of this product properly and safely,

you should not risk trying to do so and refer the repair to a qualified service technician.

WARNING

This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to

cause cancer, birth defects or other reproductive harm.

Health & Safety Code Section 25249.6 - Proposition 65

NOTICE

(FOR CANADIAN MODEL ONLY)

Fuse symbols

(fast operating fuse) and/or

(slow operating fuse) on PCB indicate that replacement parts

must be of identical designation.

REMARQUE

(POUR MODÈLE CANADIEN SEULEMENT)

Les symboles de fusible

(fusible de type rapide) et/ou

(fusible de type lent) sur CCI indiquent que les pièces

de remplacement doivent avoir la même désignation.

SAFETY PRECAUTIONS

NOTICE : Comply with all cautions and safety related notes

located on or inside the cabinet and on the chassis.

The following precautions should be observed :

1. When service is required, even though the PDP UNIT an

isolation transformer should be inserted between the power line

and the set in safety before any service is performed.

2. When replacing a chassis in the set, all the protective devices

must be put back in place, such as barriers, nonmetallic knobs,

adjustment and compartment covershields, isolation resistor-

capacitor, etc.

3. When service is required, observe the original lead dress. Extra

precaution should be taken to assure correct lead dress in the

high voltage circuitry area.

4. Always use the manufacture's replacement components.

Especially critical components as indicated on the circuit

diagram should not be replaced by other manufacture's.

Furthermore where a short circuit has occurred, replace those

components that indicate evidence of overheating.

5. Before returning a serviced set to the customer, the service

technician must thoroughly test the unit to be certain that it is

completely safe to operate without danger of electrical shock,

and be sure that no protective device built into the set by the

manufacture has become defective, or inadvertently defeated

during servicing. Therefore, the following checks should be

performed for the continued protection of the customer and

servicetechnician.

6. Perform the following precautions against unwanted radiation

and rise in internal temperature.

· Always return the internal wiring to the original styling.

· Attach parts (Gascket, Ferrite Core, Ground, Rear Cover,

Shield Case etc.) surely after disassembly.

7. Perform the following precautions for the PDP panel.

· When the front case is removed, make sure nothing hits the

panel face, panel corner, and panel edge (so that the glass does

not break).

· Make sure that the panel vent does not break. (Check that the

cover is attached.)

· Handle the FPC connected to the panel carefully.

Twisting or pulling the FPC when connecting it to the

connector will cause it to peel off from the panel.

8. Pay attention to the following.

· Pay extreme caution when the front case and rear panel are

removed because this may cause a high risk of disturbance to

TVs and radios in the surrounding.