ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2000
c
PDR-609
RRV2368
1. SAFETY INFORMATION ....................................... 2
2. EXPLODED VIEWS AND PARTS LIST ................. 4
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM .. 12
4. PCB CONNECTION DIAGRAM ........................... 36
5. PCB PARTS LIST ................................................ 46
6. ADJUSTMENT ..................................................... 51
7. GENERAL INFORMATION .................................. 64
7.1 DIAGNOSIS ................................................... 64
CONTENTS
7.1.1 ERROR CODE ......................................... 64
7.1.2 TROUBLE SHOOTING ............................ 66
7.1.3 ERROR MEESAGE "CHECK TEMP" ....... 68
7.1.4 CD-R DISC MANUFACTURER CODE ..... 68
7.1.5 DISASSEMBLY ........................................ 70
7.1.6 DIAGNOSIS OF CD-R CORE ASSY ........ 71
7.2 PARTS ........................................................... 72
7.2.1 IC ............................................................. 72
7.2.2 DISPLAY .................................................. 84
8. PANEL FACILITIES AND SPECIFICATIONS ....... 86
T ZZY AUG. 2000 Printed in Japan
COMPACT DISC RECORDER
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
PDR-609
Type
Power Requirement
Remarks
KU/CA
O
AC120V
WV
O
AC220- 240V
WY
O
AC220- 240V
ÛB->?/
COMPACT DISC DIGITAL RECORDER
MONITOR
DIGITAL
REC LEVEL
ANALOG
REC LEVEL
INPUT
SELECTOR
AUTO
MANUAL
AUTO
MANUAL
MENU/
DELETE
TRACK NO.
WRITE
TIME
FINALIZE
ERASE
SCROLL
TEXT
SYNCHRO
PUSH ENTER
R
L
ANALOG
REC BALANCE
Legato Link Conversion
CD TEXT
FOR U.S. MODELS
NECESSARY INFORMATION FOR DHHS
RULES MARKED ON THE REAR BASE AND ON
THE TOP OF CD MECHANISM AS BELOW.
DANGER LASER RADIATION WHEN OPEN.
AVOID DIRECT EXPOSURE TO BEAM.
2
PDR-609
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-it-
yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause
cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 Proposition 65
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols
(fast operating fuse) and/or
(slow operating fuse) on PCB indicate that replacement parts must
be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible
(fusible de type rapide) et/ou
(fusible de type lent) sur CCI indiquent que les pièces
de remplacement doivent avoir la même désignation.
ANY MEASUREMENTS NOT WITHIN THE LIMITS
OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL
SHOCK HAZARD AND MUST BE CORRECTED BEFORE
RETURNING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance
have special safety related characteristics. These are
often not evident from visual inspection nor the protection
afforded by them necessarily can be obtained by using
replacement components rated for voltage, wattage, etc.
Replacement parts which have these special safety
characteristics are identified in this Service Manual.
Electrical components having such features are identified
by marking with a
on the schematics and on the parts list
in this Service Manual.
The use of a substitute replacement component which does
not have the same safety characteristics as the PIONEER
recommended replacement one, shown in the parts list in
this Service Manual, may create shock, fire, or other hazards.
Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
information, always consult the current PIONEER Service
Manual. A subscription to, or additional copies of, PIONEER
Service Manual may be obtained at a nominal charge from
PIONEER.
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and service
technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground (water
pipe, conduit, etc.) by connecting a leakage current tester
such as Simpson Model 229-2 or equivalent between the
earth ground and all exposed metal parts of the appliance
(input/output terminals, screwheads, metal overlays, control
shaft, etc.). Plug the AC line cord of the appliance directly
into a 120V AC 60Hz outlet and turn the AC power switch
on. Any current measured must not exceed 0.5mA.
(FOR USA MODEL ONLY)
Leakage
current
tester
Reading should
not be above
0.5mA
Device
under
test
Test all
exposed metal
surfaces
Also test with
plug reversed
(Using AC adapter
plug as required)
Earth
ground
AC Leakage Test
3
PDR-609
IMPORTANT
THIS PIONEER APPARATUS CONTAINS
LASER OF CLASS
3b.
SERVICING OPERATION OF THE APPARATUS
SHOULD BE DONE BY A SPECIALLY
INSTRUTED PERSON.
LASER DIODE CHARACTERISTICS
MAXIMUM OUTPUT POWER: 23 mW
WAVELENGTH: 778 787 nm
LABEL CHECK
KU/CA type
Printed on Rear Panel
Printed on Rear Panel
WY and WV types
WY types
WY type
WV type
USYNLIG LASERSTRÅLING VED ÅBNING NÅR SIKKERHED SAF-
BRYDERE ER UDE AF FUNKTION.
UNDGÅ UDSÆTTELSE FOR STRÅLING
UNSICHTBARE LASER-STRAHLUNG TRITT AUS, WENN DECKEL
(ODER KLAPPE) GEÖFFNET IST! NICHT DEM STRAHL AUSSETZEN!
VRW1094
ADVARSEL
VORSICHT!
Shield Case
1. Laser Interlock Mechanism
The position of the switch (S101) on the LOAB Assy for
detecting loading state is detected by the system
microprocessor, and the design prevents laser diode
oscillation when the switch (S101) is not on TRAY terminal
side (TRAY signal is OFF or high level.). Thus, the
interlock will no longer function if the switch (S101) is
deliberately set to TRAY terminal side (low level).
The interlock also does not function in the test mode
.
Laser diode oscillation will continue, if pin 1 of CN101 on
the CD-R CORE ASSY is connected to low level.
2. When the cover is opened with the servo mechanism
block removed and turned over, close viewing of the
objective lens with the naked eye will cause exposure to a
Class 1 laser beam.
Additional Laser Caution
Refer to page 51.
4
PDR-609
2.1 PACKING
2. EXPLODED VIEWS AND PARTS LIST
NOTES:
· Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
· The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
· Screws adjacent to mark on the product are used for disassembly.
ENTER
CURSOR
MENU/
DELETE
NAME
MARK
SET
CLEAR
DISPLA
Y
/CHARA
7
1
¡
8
3
4
¢
ABC
DEF
GHI
MNO
JKL
PQRS
TUV
WXYZ
REC
SYNCHRO
REPEA
T
RANDOM
NAME
CLIP
INPUT
SELECTER
FADER
SKIP
PLA
Y
SKIP
ID
PROGRAM
CHECK
CLEAR
AUT
O/
MANUAL
12
3
4
56
78
9
10/0
>10
SCROLL
TIME
Î
·
ENTER
CURSOR
MENU/
DELETE
NAME
MARK
SET
CLEAR
DISPLA
Y
/CHARA
7
1
¡
8
3
4
¢
ABC
DEF
GHI
MNO
JKL
PQRS
TUV
WXYZ
REC
SYNCHRO
REPEA
T
RANDOM
NAME
CLIP
INPUT
SELECTER
FADER
SKIP
PLA
Y
SKIP
ID
PROGRAM
CHECK
CLEAR
AUT
O/
MANUAL
12
3
4
56
78
9
10/0
>10
SCROLL
TIME
Î
·
ENTER
CURSOR
MENU/
DELETE
NAME
MARK
SET
CLEAR
DISPLA
Y
/CHARA
7
1
¡
8
3
4
¢
ABC
DEF
GHI
MNO
JKL
PQRS
TUV
WXYZ
REC
SYNCHRO
REPEA
T
RANDOM
NAME
CLIP
INPUT
SELECTER
FADER
SKIP
PLA
Y
SKIP
ID
PROGRAM
CHECK
CLEAR
AUT
O/
MANUAL
12
3
4
56
78
9
10/0
>10
SCROLL
TIME
Î
·
18
18
11
13
13
20
17
21
14
15 (2/2)
16 (2/2)
16 (1/2)
12
3
1
2
6
KU/CA type only
WY type only
WV, and WY type only
WY type only
WV type only
9
10
8
7
6
2
15 (1/2)
11
13
12
3
3
1
13
11
12
1
WY type only
WV type only
18
5
PDR-609
(1) PACKING PARTS LIST
Mark No.
Description
Part No.
1
AC Power Cord
See Contrast table (2)
NSP
2
Warranty Card
See Contrast table (2)
3
Audio Cable (L= 1m)
PDE1249
4
· · · · ·
5
· · · · ·
6
Operating Instructions
See Contrast table (2)
(English)
7
Operating Instructions
See Contrast table (2)
(German/Italian)
8
Operating Instructions
See Contrast table (2)
(Dutch/Swedish)
9
Operating Instructions
See Contrast table (2)
(Spanish/ Portuguese)
10
Operating Instructions
See Contrast table (2)
(English/French)
11
Remote Control Unit
PWW1169
NSP
12
Dry Cell Battery (R6P, AA)
VEM-013
13
Polyethylene Bag
Z21-038
(0.03
× 230 × 340)
14
Packing Case
See Contrast table (2)
15
Protecter (F)
RHA1238
16
Protecter (R)
RHA1239
17
Mirror Mat Sheet
Z23-007
18
Battery Cover
RZN1156
19
· · · · ·
20
Accessory Spacer
See Contrast table (2)
21
Rear Spacer
See Contrast table (2)
Mark
Part No.
Symbol and Description
No.
KU/CA
WV
WY
type
type
type
1
AC Power Cord
ADG7021
ADG7004
ADG1127
NSP
2
Warranty Card
ARY7045
ARY7022
ARY7022
6
Operating Instructions
PRB1306
PRB1306
Not used
(English)
7
Operating Instructions
Not used
Not used
PRD1060
(German/Italian)
8
Operating Instructions
Not used
Not used
PRD1064
(Dutch/Swedish)
9
Operating Instructions
Not used
Not used
PRD1065
(Spanish/ Portuguese)
10
Operating Instructions
Not used
Not used
PRE1290
(English/ Frenche)
14
Packing Case
PHG2418
PHG2429
PHG2419
20
Accessory Spacer
Not used
Not used
PHC1093
21
Rear Spacer
Not used
RHC1072
Not used
(2) CONTRAST TABLE
PDR-609/KU/CA, WV and WY types are constructed the same except for the following:
Remarks