ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 1999
RRV2224
COMPACT DISC RECORDER
T ZZE OCT. 1999 Printed in Japan
Model No.
Order No.
Remarks
PDR-509/KU/CA
RRV2167
PDR-509
RRV2055
Service guide
¶ This service manual should be used together with the following manual(s):
PDR-509
PDR-509-G
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
PDR-509
PDR-509-G
Type
Power Requirement
The voltage can be converted by
the following method.
SDBW
AC110V/120127V/220230V/240V
With the voltage selector
SDBWL
AC110V/120127V/220230V/240V
With the voltage selector
PDR-509, PDR-509-G
2
1. CONTRAST OF MISCELLANEOUS PARTS
Part No.
Remarks
PDR-509
PDR-509-G
KU/CA
SDBW
SDBWL
7 CONTRAST TABLE
PDR-509/SDBW, PDR-509-G/SDBWL and PDR-509/KU/CA are constructed the same except for the following:
PCB ASSEMBLIES
NSP
MAIN ASSY
PWM2282
PWM2285
PWM2285
P6 - 2
AUDIO ASSY
PWZ3996
PWZ3999
PWZ3999
P6 - 3
DIGITAL I/O ASSY
PWZ4020
PWZ4023
PWZ4023
P7 - 3
OPERATING ASSY
PWZ3977
PWZ3980
PWZ3980
P6 - 4
POWER SUPPLY ASSY
PWZ4008
PWZ4011
PWZ4011
PACKING
P4 - 1
AC Power Cord
ADG7021
ADG1127
ADG1127
P4 - 2
NSP
Warranty Card
ARY7023
ARY7025
Not used
P4 - 4
Operating Instructions (English)
PRB1296
Not used
Not used
P4 - 4
Operating Instructions
Not used
PRE1286
PRE1286
(English/Spanish/Trad-Chinese)
P4 - 9
Packing Case
PHG2382
PHG2409
PHG2410
Caution 220-230V
Not used
PRM1064
PRM1064
No. 1
Optical Fiber Cable
Not used
ADE7024
ADE7024
No. 2
Power Plug Adapter
Not used
VKX1007
VKX1007
No. 3
EXTERIOR SECTION
P6 - 7
Power Transformer (T1)
PTT1356
PTT1359
PTT1359
P6 -14
Bonnet
PYY1147
PYY1147
REA1282
P6 -16
Rear Base
PNA2525
PNA2528
PNA2539
P6 -19
Tray Panel
PNW2932
PNW2932
PNW2933
P6 -20
Power Button
RAC2207
RAC2207
RAC2205
P6 -27
Screw
FBT40P080FZK
FBT40P080FZK
FBT40P080FNI
P6 -36
Disc Caution Label
PRW1532
Not used
Not used
Switch
Not used
RSB1028
RSB1028
No. 4
Ref.
No.
Mark
Symbol and Description
NOTES :
÷ Parts marked by " NSP " are generally unavailable because they are not in our Master Spare Parts List.
÷ The
mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
÷ Reference Nos. indicate the pages and Nos. in the service manual for the base model.
÷ When ordering resistors, first convert resistance values into code form as shown in the following examples.
Ex. 1
When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by
J = 5%, and K = 10%).
560
= 56 × 101= 561 ................................................... RD1/4PU 5 6 1 J
47k
= 47 × 10 3 = 473 .................................................. RD1/4PU 4 7 3 J
0.5
= R50 ...................................................................... RN2H Â 5 0 K
1
= 1R0 ......................................................................... RS1P 1 Â 0 K
Ex. 2
When there are 3 effective digits (such as in high precision metal film resistors).
5.62k
= 562 × 10 1 = 5621 ........................................... RN1/4PC 5 6 2 1 F
PDR-509, PDR-509-G
3
7 EXPLODED VIEWS
÷ PACKING
÷ EXTERIOR
Battery Cover
Remote Control Unit
Polyethylene bag
Dry Cell Battey
(R6P, AA)
Audio Cable
AC Power Cord
No. 3
Warranty Card
(SDBW Type Only)
Operating Instructions
No. 1
No. 2
Polyethylene bag
Rear Panel
Screw
(BBZ30P080FZK)
No.4
Part No.
Remarks
PDR-509
PDR-509-G
KU/CA
SDBW
SDBWL
FRONT PANEL SECTION
P7 - 4
Front Panel
PNW2928
PNW2950
PNW2951
P7 - 5
Display Window
PAM1804
PAM1804
PAM1805
P7 - 7
REC Ring
PNW2795
PNW2795
PNW2896
P7 - 8
REC Button
PAC1876
PAC1876
PAC1921
P7 - 9
Manual Button L
PAC1974
PAC1974
PAC1976
P7 -10
Manual Button R
PAC1975
PAC1975
PAC1977
P7 -11
Mode Button
PAC1873
PAC1873
PAC1919
P7 -12
Play Button
RAC2204
RAC2204
PAC1850
P7 -13
Sub Panel
PNW2797
PNW2797
PNW2889
P7 -15
Headphone Knob
PAC1707
PAC1707
PAC1862
P7 -16
Name Plate
PAM1776
PAM1776
PAM1779
P7 -17
VOL Knob L
PAC1902
PAC1902
PAC1924
P7 -18
VOL Knob R
PAC1903
PAC1903
PAC1925
P7 -19
JOG Knob
RAC2210
RAC2210
RAC2209
P7 -22
Getter Label
PRW1548
PRW1555
PRW1555
Ref.
No.
Mark
Symbol and Description
¶ The numbers in the remarks column correspond to the numbers on the "EXPLODED VIEWS".
¶ For PCB ASSEMBLIES, Refer to "CONTRAST OF PCB ASSEMBLIES", "2. SCHEMATIC DIAGRAM" and "3. PCB CONNECTION DIAGRAM".
PDR-509, PDR-509-G
4
7 CONTRAST OF PCB ASSEMBLIES
IC401
PCM1716E
PE8001A
IC451
Not used
PD0236AM
L451
CHIP SOLID INDUCTOR
Not used
OTL1040
C431, 432
CQMBA472J50
CQMBA152J50
C451
Not used
CKSQYB104K25
C452
Not used
PCH1142
(220
µF/25V)
C453
Not used
CKSQYB103K25
R454R456
RS1/10S0R0J
Not used
R457
RS1/10S473J
Not used
Mark
Symbol and Description
Part No.
PWZ3996
PWZ3999
Remarks
AUDIO ASSY
PWZ3999 and PWZ3996 are constructed the same except for the following:
F
E
DIGITAL I/O ASSY
Although PWZ4023 and PWZ4020 are different in part number, they consist of the same components.
R706, R707
RS1/10S473J
Not used
R721, R722
Not used
RS1/10S473J
Mark
Symbol and Description
Part No.
PWZ3977
PWZ3980
Remarks
OPERATING ASSY
PWZ3980 and PWZ3977 are constructed the same except for the following:
F
I
CN1
1P AC INLET
AKP1122
AKP7005
NSP
J41
BOARD IN WIRE
Not used
DB715BB0
COLOR: VIOLET
NSP
J42
BOARD IN WIRE
Not used
DB815BB0
COLOR: GLAY
NSP
J43
BOARD IN WIRE
Not used
DB215BB0
COLOR: RED
NSP
J44
BOARD IN WIRE
Not used
DB315BB0
COLOR: ORANGE
NSP
J45
BOARD IN WIRE
Not used
DB415BB0
COLOR: YELLOW
Mark
Symbol and Description
Part No.
PWZ4008
PWZ4011
Remarks
POWER SUPPLY ASSY
PWZ4011 and PWZ4008 are constructed the same except for the following:
F
J
PDR-509, PDR-509-G
5
A
B
C
D
1
23
4
1
2
3
4
E 1/2F AUDIO ASSY (PWZ3999)
· D/A BLOCK
J651
H
CN801
CN802
E 2/2
E 2/2
E 2/2
E 2/2
E 2/2
D/A CONVERTER
PE8001A
PCH1141
PCH1142
CN501
A 4/5
PS80503
PS80503
PS80503
PS80503
PS80503
PS80503
PS80503
R2898
0
(R)
PS80503
1/2F AUDIO ASSY (PWZ3999)
E
2. SCHEMATIC DIAGRAM
Note : When ordering service parts, be sure to refer to
"EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".
2.1 AUDIO ASSY (1/2)
1/2F
E