ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2004
RRV2895
TZZY MAR. 2004 Printed in Japan
CONTENTS
SAFETY INFORMATION ........................................ 2
1. CONTRAST OF MISCELLANEOUS PARTS ..... 3
2. SCHEMATIC DIAGRAMS .................................. 6
FILE-TYPE CD PLAYER
PD-F407
¶ This service manual should be used together with the following manual(s).
Model No.
Order No.
Remarks
PD-F407/KUXJ
RRV1877
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
The voltage can be converted by the
following method.
Power Requirement
Type
Model
PD-F407
RFXJ
AC110-127V/220-240V
With the voltage selector
2
1
23
4
1
234
C
D
F
A
B
E
PD-F407
This service manual is intended for qualified service technicians ; it is not meant for the casual do-
it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trained to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and
may void the warranty. If you are not qualified to perform the repair of this product properly and
safely, you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING !
THE AEL (ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1
BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR
CLASS 1.
A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS.
LASER DIODE CHARACTERISTICS
FOR DVD : MAXIMUM OUTPUT POWER : 5 mW
WAVELENGTH : 650 nm
FOR CD :
MAXIMUM OUTPUT POWER : 7 mW
WAVELENGTH : 780 nm
Additional Laser Caution
* : Refer to page 25. on the service manual RRV1877.
LABEL CHECK
REAR
(DRW2168)
1. Laser Interlock Mechanism
The position of the switch (S651) for detecting loading
state is detected by the system microprocessor, and
the design prevents laser diode oscillation when the switch (S651)
is not on CLMP terminal side (CLMP signal is OFF or high level).
Thus, the interlock will no longer function if the switch (S651)
is deliberatery set to CLMP terminal side. (low level)
The interlock also does not function in the test mode ].
Laser diode oscillation will continue, if pin 33 of
CXA1782CQ (IC151) on the MOTHER BOARD ASSY
is connected to GND, or pin 26 of IC351 (LDON) is connected
to low level (ON), or else the terminals of Q151 are shorted
to each other (fault condition).
2. When the cover is opened, close viewing of the objective lens with
the naked eye will cause exposure to a Class 1 laser beam.
SAFETY INFORMATION
3
1
23
4
1
2
3
4
C
D
F
A
B
E
PD-F407
ASSEMBLIES
P5- 1
MOTHER BOARD ASSY
PWM2189
PWM2190
NSP
SUB BOARD ASSY
PWX1534
PWX1535
P7-16
NSP
POWER SW BOARD ASSY
PWZ3622
PWZ3623
PACKING
P3- 1
Operating Instructions (English)
PRB1265
Not used
P3- 1
Operating Instructions
Not used
PRE1297
(English/Chinese)
P3- 5
Control Cable(L=1.0m)
PDE1247
PDE-319
P3- 6
Audio Cable(L=1.0m)
PDE1248
PDE1315
P3-10
Packing Case
PHG2293
PHG2449
P3-12
NSP
Warranty Card
ARY1051
Not used
CD Liner Notes File
Not used
PHN1051
No.1
Index Label Sheet (25)
Not used
PRW1422
No.2
Caution 220V Label
Not used
ARR1003
No.3
Polyethylene Bag
Not used
Z21-038
No.4
(230 x 340 x 0.03)
EXTERIOR
P5- 4
AC Power Cord
PDG1064
PDG1075
P5- 5
Power Transformer (AC120V)
PTT1237
Not used
P5- 5
Power Transformer
Not used
PTT1238
(AC110-127V/220-240V)
P5- 8
Rear Base
PNA2395
PNA2596
P5-13
Screw Cover(Rubber)
REC1305
REC1321
P5-18
Locking Card Spacer
VEC1596
AEC1065
P5-32
Disk Rack Panel
AAK7251
PAM1857
P5-40
FFC Spacer
PEB1291
PEB1310
P5-42
65 Label
ARW7050
Not used
Insulator (Front Side)
Not used
PNW2766
No.5
Caution Label
Not used
DRW2168
No.6
FRONT PANEL SECTION
P7- 9
Name Plate
PAM1755
PAM1776
P7-15
Control Panel
PNW2778
PNW2780
P7-20
Rubber Sheet
AEB1111
Not used
LED Lens
Not used
PNW2019
No.7
1. CONTRAST OF MISCELLANEOUS PARTS
CONTRAST TABLE
PD-F407/RFXJ and PD-F407/KUXJ are constructed the same except for the following :
Part No.
Remarks
KUXJ
RFXJ
Ref.
No.
Mark
Symbol and Description
PD-F407
Note: The numbers in the remarks column correspond to the numbers on the exploded diagram, Refer to "EXPLODED VIEWS".
For ASSEMBLIES, Refer to "
CONTRAST OF PCB ASSEMBLIES" and "2. SCHEMATIC DIAGRAMS".
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The
mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to
mark on product are used for disassembly.
For the applying amount of lubricants or glue, follow the instructions in this manual.
(In the case of no amount instructions, apply as you think it appropriate.)
Reference Nos. indicate the pages and Nos. in the service manual for the base model.
NOTES:
When ordering resistors, first convert resistance values into code form as shown in the following examples.
Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%,
and K=10%).
Ex.2 When there are 3 effective digits (such as in high precision metal film resistors).
561
473
R50
1R0
5621
560
47k
0.5
1
RD1/4PU
J
RD1/4PU
J
RN2H
K
RS1P
K
56
x 101
47
x 103
R50
1R0
561
473
5.62k
RN1/4PC
F
562
x 101
5621
4
1
23
4
1
234
C
D
F
A
B
E
PD-F407
Packing Case
No.2
No.1
Front
Polyethylene Bag
No.4
Protecter F
Protecter F
Protecter R
Protecter R
Operating Instructions
Warranty Card
Battery
Control Cable
N0.3
(For AC Power cord)
Rear Base
Under Base
Foot
Screw (IBZ30P080FMC)
No.7
Control Panel
No.5
No.6
EXTERIOR and FRONT PANEL SECTION
EXPLODED VIEWS
PACKING SECTION
5
1
23
4
1
2
3
4
C
D
F
A
B
E
PD-F407
CONTRAST OF PCB ASSEMBLIES
D352
Not used
1SS254
C324, C431, C432
Not used
CKCYF103Z50
R351
Not used
RD1/4PU151J
S5
Not used
PSB1006
Mark
Symbol and Description
Part No.
PWM2189
PWM2190
Remarks
MOTHER BOARD ASSY
PWM2190 and PWM2189 are constructed the same except for the following :
J F
POWER SW BOARD ASSY
PWZ3623 and PWZ3622 are constructed the same except for the following :
D751
Not used
SLR-342VCT31
J801
5P JUMPER WIRE
J20PWW0445E
D20PWW0545E
Mark
Remarks
Symbol and Description
Part No.
PWZ3622
PWZ3623
C F