PIONEER ELECTRONIC CORPORATION
4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE INC.
P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A.
PIONEER ELECTRONIC [EUROPE] N.V.
Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 501 Orchard Road, #10-00, Wheelock Place, Singapore 238880
C PIONEER ELECTRONIC CORPORATION 1998
K-ZED. JAN.1998 Printed in Japan
ORDER NO.
CRT2162
AM/FM CASSETTE DECK
Service
Manual
KEH-P3086ZY
X1INES
DAIHATSU
CONTENTS
1. SAFETY INFORMATION ............................................2
2. EXPLODED VIEWS AND PARTS LIST .......................2
3. SCHEMATIC DIAGRAM .............................................6
4. PCB CONNECTION DIAGRAM ................................16
5. ELECTRICAL PARTS LIST ........................................26
6. ADJUSTMENT..........................................................32
7. GENERAL INFORMATION .......................................34
7.1 PARTS .................................................................34
7.1.1 IC ................................................................34
7.1.2 DISPLAY.....................................................37
7.2 DIAGNOSIS ........................................................38
7.2.1 TEST MODE ..............................................38
7.2.2 DISASSEMBLY .........................................39
7.2.3 CONNECTOR FUNCTION DESCRIPTION ..40
7.3 BLOCK DIAGRAM ..............................................41
8. OPERATIONS AND SPECIFICATIONS.....................42
NOTE:
- Dolby noise reduction manufactured under license from Dolby Laboratories Licensing Corporation.
"Dolby" and the double-D symbol are trademarks of Dolby Laboratories Licensing Corporation.
- See the separate manual CX-631(CRT1640) for the cassette mechanism description.
- The cassette mechanism module employed in this model is one of 2L series.
VEHICLE
DESTINATION
PRODUCED AFTER
DAIHATSU PART No.
ID No.
PIONEER MODEL No.
Not specified
INDONESIA
January 1998
86120-87Z02
KEH-P3086ZY/X1INES
2
KEH-P3086ZY
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-
yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to
properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void
the warranty. If you are not qualified to perform the repair of this product properly and safely, you should
mot risk trying to do so and refer the repair to a qualified service technician.
Fig. 1
2. EXPLODED VIEWS AND PARTS LIST
2.1 EXTERIOR
3
KEH-P3086ZY
1 Screw
BMZ26P050FMC
2 Screw
BMZ26P150FMC
3 Screw
BMZ30P050FMC
4 Screw
BMZ30P080FZK
5 Case
CNB2149
6 Earth Plate
CNC7121
*
7 Cushion
CNM5281
8 Insulator
CNM5538
9 Heat Sink
CNR1445
10 Amp Unit
CWH1245
11 Connector(CN802)
CKM1117
12 Connector(CN801)
CKM1118
13 Connector(CN804)
CKS2526
14 Connector(CN803)
CKS2528
15 Holder
CNC5767
16 Bracket
CNC6957
17 Main Unit
CWM5474
18 Screw
BMZ30P050FMC
19 Tuner Unit
CWE1426
20 Holder
CNC6122
21 Terminal(CN501)
CKF1059
22 Connector(CN602)
CKS1730
23 Connector(CN104)
CKS2516
24 Connector(CN103)
CKS2518
25 Connector(CN101)
CKS3410
26 Plug(CN102)
CKS3536
*
27 Holder
CNC6066
28 Holder
CNC6211
29 Holder
CNC7183
30 Screw
BPZ20P080FMC
31 Button(MODE,MUTE)
CAC5226
32 Button(CD,AM/FM,TAPE) CAC5227
33 Button(PWR)
CAC5228
34 Button(
)
CAC5229
35 Button(SC)
CAC5230
36 Button(
)
CAC5231
37 Button(13)
CAC5232
38 Button(46)
CAC5233
39 Button(TUN,MS)
CAC5234
40 Cushion
CNM5830
41 LCD(LCD901)
CAW1452
42 Socket(CN902)
CKS3549
43 Holder
CNC7184
44 Conductor
CNC7209
45 Conductor
CNC7210
46 Plate
CNM5191
47 Lighting Conductor
CNV4991
48 Lighting Conductor
CNV4992
49 Lighting Conductor
CNV4993
50 Lighting Conductor
CNV4994
51 Holder
CNV4995
52 Grille Unit
CXB1906-/IN
53 Door
CAT1936
54 Spring
CBH1712
55 Chassis Unit
CXB1592
56 Cassette Mechanism Module EXK3315
57 Screw
IMS30P050FMC
58 IC(IC801)
TDA7384
59 IC(IC451)
PA2024A
60 Antenna Jack(AJ551)
CKX1006
61 Owner's Manual
CRD2724
(Indonesian)
- EXTERIOR SECTION PARTS LIST
Mark No. Description
Part No.
Mark No. Description
Part No.
NOTE:
- Parts marked by "*"are generally unavailable because they are not in our Master Spare Parts List.
- Screws adjacent to
mark on the product are used for disassembly.
4
KEH-P3086ZY
2.2 CASSETTE MECHANISM MODULE
Fig. 2
5
KEH-P3086ZY
1 Screw
BSZ20P040FMC
2 Washer
CBF1037
3 Washer
CBF1038
4 Washer
CBG1003
5 Deck Unit
EWM1007
6 Screw
EBA1028
7 Screw
EBA1037
8 Spring
EBH1531
9 Spring
EBH1575
10 Cushion
ENM1034
11 Spring
EBH1515
12 Spring
EBH1587
13 Spring
EBH1517
14 Spring
EBH1518
15 Spring
EBH1519
16 Spring
EBH1537
17 Cord
EDD1015
18 Photo-interrupter(EGN2,3) EGN1006
19 Photo-interrupter(EGN1) EGN1005
20 Roller
ENR1031
21 Shaft
ELA1373
22 Pinch Roller
ENV1518
23 Arm
ENC1396
24 Arm
ENC1397
25 Guide
ENC1398
26 Holder
ENC1417
27 Lever
ENC1448
28 Arm
ENC1401
29 Motor
EXM1027
30 Belt
ENT1027
31 Gear
ENV1347
32 Collar
ENV1508
33 Gear
ENV1350
34 Flywheel
ENV1410
35 Worm Gear
ENV1439
36 Worm Wheel
ENV1440
37 Gear
ENR1028
38 Lever
ENV1442
39 Arm
ENV1445
40 Gathering PCB
ENX1037
41 PCB
ENP1152
42 Switch(S1,S2)
ESG1004
43 Motor Unit(M2)
EXA1485
44 Chassis Unit
EXA1511
45 Pinch Holder
ENV1485
46 Pinch Holder
ENV1486
47 Reel Unit
EXA1456
48 Head Base Unit
EXA1457
49 Lever Unit
EXA1438
50 Gear Unit
EXA1436
51 Frame Unit
EXA1458
52 Lever Unit
EXA1439
53 Head Assy(HD1)
EXA1452
54 Motor Unit(M1)
EXA1454
55 Washer
HBF-179
56 Screw
BMZ20P022FMC
57 Spring
EBH1545
58 Washer
YE20FUC
59 Pinch Holder Unit
EXA1529
60 Pinch Holder Unit
EXA1528
61 Resistor(R1)
RD1/4PM181J
62 Connector(CN253)
CKS2129
63 Connector(CN251)
CKS1711
64 Connector(CN252)
CKS2127
65 Spare Unit
EXA3028
Mark No. Description
Part No.
Mark No. Description
Part No.
- CASSETTE MECHANISM MODULE SECTION PARTS LIST