ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2001
c
XV-IS22DVD
RRV2475
T ZZV JUNE 2001 Printed in Japan
STEREO DVD TUNER DECK
1. SAFETY INFORMATION .......................................... 2
2. EXPLODED VIEWS AND PARTS LIST .................... 3
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ... 14
4. PCB CONNECTION DIAGRAM .............................. 40
5. PCB PARTS LIST ................................................... 55
6. ADJUSTMENT ........................................................ 61
7. GENERAL INFORMATION ..................................... 65
7.1 DIAGNOSIS ...................................................... 65
CONTENTS
7.1.1 TEST MODE ........................................... 65
7.1.2 POWER ON SEQUENCE ........................ 69
7.1.3 SINGLE OPERATION METHOD ............. 70
7.1.4 TROUBLE SHOOTING ........................... 72
7.1.5 ERROR CODE ....................................... 73
7.1.6 DISASSEMBLY ....................................... 76
7.2 IC ..................................................................... 80
8. PANEL FACILITIES AND SPECIFICATIONS ....... 100
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Remarks
Type
Model
XC-IS22CD
Power Requirement
ZBDXJ
O
DC power supply from other system (M-IS22V)
ZLXJ/NC
O
DC power supply from other system (M-IS22V)
This product is a system(s) component.
This product does not function properly when it is independent ; to avoid malfunctions, be
sure to connect it to the prescribed system component(s), otherwise damage may result.
Component
System
Service Manual
Remarks
COMPACT MINI COMPONENT
IS22-DVD
STEREO DVD TUNER DECK
XV-IS22DVD
RRV2475
This service manual
STEREO POWER AMPLIFIER
M-IS22V
RRV2482
SPEAKER SYSTEM
S-IS22V
RRV2461
2
XV-IS22DVD
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians; it is not meant for the casual
do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trained to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
IMPORTANT
THIS PIONEER APPARATUS CONTAINS
LASER OF CLASS 1.
SERVICING OPERATION OF THE APPARATUS
SHOULD BE DONE BY A SPECIALLY
INSTRCUTED PERSON.
LABEL CHECK
LASER DIODE CHARACTERISTICS
FOR DVD : MAXIMUM OUTPUT POWER : 5 mW
WAVELENGTH : 655 nm
FOR CD :
MAXIMUM OUTPUT POWER : 5mW
WAVELENGTH : 785 nm
Additional Laser Caution
1. Inside detection switch (S201 on the SMEB assy) are detected
by the microprocessor (IC11 in the DVDM assy).
· To permit the laser diode to oscillate, it is required to set the
inside detection switch for the inside position (S201 : ON) . The
655 nm laser diode for DVD oscillation will continue if pin 19 of
IC1 is shorted to +5V (fault condition) in the DVDM assy.
The 785 nm laser diode for CD oscillates if pin 20 of IC1 is shorted
to +5V in the DVDM assy.
In the test mode
, the laser diode oscillates when microproces-
sor detects a PLAY signal, or when the PLAY key is pressed
(S5916 ON in the FRONT PANEL assy), with the above require-
ments satisfied.
2. When the cover is open, close viewing through the objective lens
with the naked eye will cause exposure to the laser beam.
: See page 65.
(Rear view)
3
XV-IS22DVD
2. EXPLODED VIEWS and PARTS LIST
NOTES:
· Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
· The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
· Screws adjacent to mark on the product are used for disassembly.
2.1 PACKING
2
3
1
6
9
8
4
10
11
5
7
(2) CONTRAST TABLE
XV-IS22DVD/ZBDXJ and ZLXJ/NC are constructed the same except for the following:
Mark
ZBDXJ type
ZLXJ/NC type
10
Packing Case
XHD3179
XHD3181
Part No.
Remarks
Symbol and Description
No.
(1) PACKING PARTS LIST
1
FM Antenna
ADH7004
2
Operating Instructions
XRE3045
(English/Chinese)
3
Dry Cell Batteries (AA/R6P)
VEM-013
4
AM Loop Antenna
ATB7009
5
Remote Control Unit
XXD3036
NSP
6
Polyethylene Bag
Z21-038
(0.03 x 230 x 340)
7
Protector L
XHA3120
8
Protector R
XHA3121
9
Packing Sheet
AHG7053
10
Packing Case
See Contrast table(2)
11
Battery Cover
XZN3117
Mark No.
Description
Part No.
4
XV-IS22DVD
2. 2 EXTERIOR
B
C
A
Earth
Lead
A
B
C
D
F
P
Q
Q
P
M
N
O
D
L
N
E
F
O
G
C
G
H
H
R
R
I
I
J
J
K
B
A
K
L
M
17
54
52
52
38
54
54
52
44
40
54
11
48
8
3
58
48
24
49
21
50
29
62
20
65
20
13
47
20
46
25
26
52
10
2
5
56
57
59
7
18
D
E
F
C
J
G
H
6
9
4
14
23 52
34
48
27
Refer to "2.6
TRAVERSE MECHANISM
ASSY-S ".
Refer to "2.4 and 2.5
DECK MECHANISM UNIT
(1/2 and 2/2) ".
64
39
28
51
35
30
36
37
22
63
63
48
16
33
66
45
48
31
19
31
32
52
54
12
41
48
60
54
54
15
61
52
1
53
54
22
22
48
48
48
48
48
52
52
52
66
55
E
5
XV-IS22DVD
(2) CONTRAST TABLE
XV-IS22DVD/ZBDXJ and ZLXJ/NC are constructed the same except for the following:
Mark
ZBDXJ type
ZLXJ/NC type
NSP
44
Name Label
XAL3084
XAL3086
Part No.
Remarks
Symbol and Description
No.
1
FM/AM TUNER MODULE
AXQ7228
NSP
2
AF ASSY
XWZ3468
NSP
3
IF ASSY
XWZ3469
NSP
4
CD MOTOR ASSY
XWZ3473
5
DVDM ASSY
XWX3036
NSP
6
DECK ASSY
XWX3038
NSP
7
DVD CONNECT ASSY
XWX3039
8
13p F.F.C/30V 27p
XDD3081
9
Connector Assy
PG02KK2F25
10
Connector Assy
PG02KK-F15
11
Connector Assy 3p
XDX3016
12
Deck Mechanism Unit
AXA7075
NSP
13
Traverse Mecha. Assy
XWT3001
14
Slider Motor
VXM1033
15
Rear Panel(Mtl)
XNC3115
16
CD Door Lens
XAK3188
17
DVD Base (Mtl)
XNG3051
18
DVD Shield (Mtl)
XNK3007
NSP
19
Spacer
AEB7092
20
Floating Rubber
VEB1327
21
Belt
AEB7171
22
Cussion Rubber
AEB7154
23
Shaft Holder (Pls)
AMR7237
24
Gear B
AMR7260
25
Gear A
ANW7063
26
Gear Pulley A
ANW7066
27
Motor Pulley
PNW1634
28
Play Button (Pls)
XAD3097
29
Float Base (Pls)
XMR3021
30
Jack Door(Pls)
XAN3030
31
Rubber Sheet
AEB1111
NSP
32
Chassis M(Mtl)
XNA3007
33
LT Conductor M (Pls)
XAK3217
34
Shaft Assy
XXG3076
35
Jog Knob(Pls)
XAA3018
(1) EXTERIOR PARTS LIST
Mark No.
Description
Parts No.
36
Tray Cap (Pls)
XAK3191
37
CD Door(Pls)
XAN3040
38
Rear Cover (Pls)
XMC3001
39
Pu Caution Label
ARW7059
40
Caution Label
VRW1699
NSP
41
Tray Seal
RRW1162
42
· · · · · ·
43
· · · · · ·
NSP
44
Name Label
See Contrast table (2)
45
Screw M3 (Steel)
XBA3005
46
Gear Holder (Pls)
AMR7240
47
Screw
BBZ26P040FMC
48
Screw
BBZ30P080FMC
49
Screw
Z39-019
50
Screw
PMZ26P040FMC
51
Screw
PPZ30P080FMC
52
Screw
VPZ30P080FZK
53
Screw
BCZ30P080FZK
54
Screw
BBZ30P080FMC
55
Cord Clamper (Steel)
RNH-184
56
Flexible Cable (24p)
XDD3077
57
Flexible Cable (8P)
XDD3078
58
11p F.F.C/30V
XDD3080
59
26p F.F.C/30V
XDD3083
60
DVD Bracket
XNG3052
61
Mic Knob (Pls)
XAB3007
62
Float Spring
XBH3012
63
Spacer
XEB3023
64
DVD Cover
XAK3297
65
Pick Up Barrier
XNK3009
66
Binder
ZCA-SKB90BK
Mark No.
Description
Parts No.