ORDER NO.
PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER ELECTRONIC CORPORATION 1998
RRV2011
1. SAFETY INFORMATION ...................................... 2
2. EXPLODED VIEWS AND PARTS LIST ................ 3
3. SCHEMATIC DIAGRAM ..................................... 12
4. PCB CONNECTION DIAGRAM .......................... 39
5. PCB PARTS LIST ............................................... 54
6. ADJUSTMENT .................................................... 61
CONTENTS
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Type
Model
KU/CA
LB
AC120V
AC110V
Power Requirement
Region restriction code
(region number)
T ZZM DEC. 1998 Printed in Japan
DV-05
_
Remarks
7. GENERAL INFORMATION ................................ 66
7.1 PARTS ......................................................... 66
7.1.1 IC ........................................................... 66
7.1.2 DISPLAY ................................................ 78
7.2 DISASSEMBLY ........................................... 79
7.3 BLOCK DIAGRAM ....................................... 80
7.4 CIRCUIT DESCRIPTION ............................ 82
7.4.1 VIDEO SIGNAL PROCESSING BLOCK .. 82
8. PANEL FACILITIES AND SPECIFICATIONS .... 83
· Refer to the service guide RRV2004 for DV-515.
1
3
DV-05
DVD PLAYER
STANDBY
STANDBY/ON
DNR
FL DIMMER
0
7
1
4¡ ¢
£¥8
DV-S5
DV-S5
_
DV-05, DV-S5
2
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians; it is not meant for the casual
do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trained to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to
cause cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 Proposition 65
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols
(fast operating fuse)
and/or
(slow operating fuse) on PCB indicate that replacement
parts must be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible
(fusible de type rapide)
et/ou
(fusible de type lent) sur CCI indiquent que
les pièces de remplacement doivent avoir la même désignation.
ANY MEASUREMENTS NOT WITHIN THE
LIMITS OUTLINED ABOVE ARE INDICATIVE
OF A POTENTIAL SHOCK HAZARD AND
MUST BE CORRECTED BEFORE RETURN-
ING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance
have special safety related characteristics. These are
often not evident
from visual
inspection nor the
protection afforded by them necessarily can be obtained
by using replacement components rated for voltage,
wattage, etc. Replacement parts which have these
special safety characteristics are identified in this
Service Manual.
Electrical components having such features are
identified by marking with a
on the schematics and
on the parts list in this Service Manual.
The use of a substitute replacement component which
does not have the same safety characteristics as the
PIONEER recommended replacement one, shown in the
parts list in this Service Manual, may create shock, fire,
or other hazards.
Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
information, always consult the current PIONEER
Service Manual. A subscription to, or
additional copies
of, PIONEER Service Manual may be obtained at a
nominal charge from PIONEER.
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and service
technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground
(water pipe, conduit, etc.) by connecting a leakage
current tester such as Simpson Model 229-2 or
equivalent between the earth ground and all exposed
metal parts of the appliance (input/output terminals,
screwheads, metal overlays, control shaft, etc.). Plug
the AC line cord of the appliance directly into a 120V
AC 60 Hz outlet and turn the AC power switch on. Any
current measured must not exceed 0.5 mA.
Device
under
test
Leakage
current
tester
Earth
ground
Reading should
not be above
0.5 mA
Also test with
plug reversed
(Using AC adapter
plug as required)
Test all
exposed metal
surfaces
AC Leakage Test
DV-05, DV-S5
3
2. EXPLODED VIEWS AND PARTS LIST
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The
mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to
mark on product are used for disassembly.
NOTES:
Mark No.
Description
Part No.
1
Instruction Manual (English)
VRB1205
NSP
2
Warranty Card
ARY1026
3
Remote Control Unit (CU-DV026) VXX2602
4
Battery Cover
VNK4335
5
AC Power Cord
ADG7021
6
Video Cord (L=1.5m)
VDE1024
7
Audio Cord (L=1.5m)
VDE1023
NSP
8
Battery(R6P,AA)
VEM-013
9
Polyethylene Bag
Z21-038
10
Mirror Mat Sheet
Z23-007
11
Protector A(Paper)
VHB1060
12
Protector B(Paper)
VHB1061
13
Packing Case
VHG1780
2.1 PACKING
¶ PACKING PARTS LIST for DV-05
Mark No.
Description
Part No.
1
Instruction Manual
VRC1088
(Traditional Chinese)
2
· · · · ·
3
Remote Control Unit (CU-DV025) VXX2601
4
Battery Cover
VNK4334
5
AC Power Cord
ADG7003
6
Video Cord (L=1.5m)
VDE1048
7
Audio Cord (L=1.5m)
VDE1033
NSP
8
Battery(R6P,AA)
VEM-013
9
Polyethylene Bag
Z21-038
10
Mirror Mat Sheet
VHL1012
11
Protector A(Paper)
VHB1065
12
Protector B(Paper)
VHB1066
13
Packing Case
VHG1792
¶ PACKING PARTS LIST for DV-S5
9
1
2
11
10
9
12
4
3
5
6
7
13
8
9
1
11
10
9
12
4
3
5
6
7
13
8
2.1.1 PACKING for DV-05
2.1.2 PACKING for DV-S5
DV-05, DV-S5
4
2.2 EXTERIOR SECTION
2.2.1 EXTERIOR SECTION for DV-05
3
2
10
11
Refer to "2.3.1 FRONT PANEL SECTION"
10
8
9
7
6
11
14
13
12
15
16
1
Mark No.
Description
Part No.
1
Door Plate
VAH1312
2
DVD Plate
VAM1077
3
Door Panel
VNK4324
4
Door Cushion
VEC2008
5
Door Holder
VNK4325
6
Door Spring
VBH1305
7
Screw
VBA1057
8
Spring
VBH1277
9
Tray Stopper
VNL1739
10
Label
VRW1628
11
Tray
VNK4333
12
Clamper
VNL1738
13
Bridge
VNE2069
14
Clamper Plate
VNE2068
15
Bonnet Case S
VXX2617
16
Screw
BBZ30P080FMC
17
Screw
BCZ40P060FNI
18
Screw
BPZ26P080FZK
19
Screw
BBT30P080FCC
¶ PARTS LIST for DV-S5
2.2.2 EXTERIOR SECTION for DV-S5
Mark No.
Description
Part No.
¶ PARTS LIST for DV-05
1
Bonnet Case S
VXX2612
2
Tray Panel
VNK4316
3
DVD Plate
VAM1076
4
· · · · ·
5
· · · · ·
6
Tray
VNL1731
7
Tray Stopper
VNL1739
8
Spring
VBH1277
9
Tray Label
VRW1628
10
Screw
IBZ30P080FMC
11
Screw
BCZ40P060FZK
12
Clamper Plate
VNE2068
13
Bridge
VNE2069
14
Clamper
VNL1738
15
Screw
BPZ26P080FZK
16
Screw
BBZ30P080FMC
17
65 Label
ORW1069
Refer to "2.3.2 FRONT PANEL SECTION"
16
1
7
3
4
19
10
11
18
13
15
14
12
5
7
6
2
6
9
19
8
17
17
DV-05, DV-S5
5
Mark No.
Description
Part No.
Mark No.
Description
Part No.
¶ FRONT PANEL SECTION PARTS LIST for DV-05
1
Front Panel
VNK4322
2
FL Lens
VEC2043
3
Name Plate
PAM1776
4
LED Lens
PNW2019
5
PW Button
VNK4101
6
PLAY Lens
RNK2232
7
· · · · ·
8
Illumination Lens
VNK4168
9
Illumination Filter
VEC1950
10
Illumination Holder
VNK4098
11
Skip Key
VNK4313
12
Main Key
VNK4317
NSP
13
PWSB Assy
VWG1981
NSP
14
DILB Assy
VWG1989
15
FLKY Assy
VWG1978
16
Screw
BBZ30P080FMC
2.3 FRONT PANEL SECTION
1
3
16
15
14
2
9
10
4
5
12(3/4)
12(1/4)
12(2/4)
13
6
8
16
11
12(4/4)
2.3.1 FRONT PANEL SECTION for DV-05