ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2006
Serial No.
Model
Type
Power Requirement
Region No.
Please confirm 3rd & 4th
alphabetical letters.
DVR-640H-S
WPWXV
AC 220 V to 240 V
4
&&DL######$$
DVR-540H-S
WPWXV
AC 220 V to 240 V
4
&&DL######$$
RRV3453
DVD RECORDER
DVR-640H-S
DVR-540H-S
T ZZV JULY 2006 Printed in Japan
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
This service manual should be used together with the following manual(s):
Remarks
Order No.
DVR-640H-AV/WYXK5
RRV3368
Model
CONTENTS
1. CONTRAST OF MISCELLANEOUS PARTS ........ 2
2. GENERAL INFORMATION ................................... 5
2.1 MODEL TYPE SETTING ................................. 5
3. SCHEMATIC DIAGRAM ....................................... 6
2
1
23
4
12
3
4
C
D
F
A
B
E
DVR-640H-S
1. CONTRAST OF MISCELLANEOUS PARTS
jp
f
y
For the applying amount of lubricants or glue, follow the instructions in this manual.
(In the case of no amount instructions, apply as you think it appropriate.)
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The
mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to
mark on product are used for disassembly.
Reference Nos. indicate the pages and Nos. in the service manual for the base model.
NOTES:
·When ordering resistors, first convert resistance values into code form as shown in the following examples.
Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%,
and K=10%).
560
56
× 101
561 ........................................................ RD1/4PU 5 6 1 J
47k
47
× 103
473 ........................................................ RD1/4PU 4 7 3 J
0.5
R50 ..................................................................................... RN2H R 5 0 K
1
1R0 ..................................................................................... RS1P 1 R 0 K
Ex.2 When there are 3 effective digits (such as in high precision metal film resistors).
5.62k
562
× 101
5621 ...................................................... RN1/4PC 5 6 2 1 F
CONTRAST TABLE
DVR-640H-S/WPWXV, DVR-540H-S/WPWXV and DVR-640H-AV/WYXV5 are constructed the same except
for the following :
PCB ASSEMBLIES
P11- 1
1..SCRB ASSY
VWV2206
Not used
Not used
NSP
1..TUJB ASSY
VWM2371
VWM2386
VWM2387
NSP
2..TUJB AI
VWV2169
VWV2170
VWV2170
P11- 2
3..TUJB ASSY (for Service)
VXX3109
VXX3165
VXX3164
P11- 4
1..MAIN ASSY (for Service)
VXX3157
VXX3157
VXX3159*
* Refer to
DVR-540H-S/WYXV5
P11- 5
1..DVJB ASSY
VWV2160
VWV2160
Not used
P11- 6
1..USBB ASSY
VWV2161
VWV2161
Not used
PACKING SECTION
P9- 1
>
Power Cord
ADG1127
ADG7102
ADG7102
P9- 4
G-Link Cable
VDX1010
Not used
Not used
P9- 6
NSP
Warranty Card
ARY7045
Not used
Not used
Operating Instructions (English)
Not used
VRB1418
VRB1418
PLTV Caution
VRR1068
Not used
Not used
P9-12
Packing Case
VHG2757
VHG2747
VHG2746
P9-15
Remote Control Unit
Not used
VXX2963
VXX2963
P9-16
Battery Cover
Not used
AZA7424
AZA7424
P9-18
NSP
Dry Cell Battery (R6P, AA)
Not used
VEM1010
VEM1010
EXTERIOR SECTION
P11- 9
HDD 160G ST3160022RS
VXF1086
Not used
VXF1086
P11- 9
HDD 250G ST3250823 S
Not used
VXF1082
Not used
P11-14
Flexible Cable 24P
VDA2111
VDA2111
Not used
P11-17
Flexible Cable 29P (SCRB)
VDA2117
Not used
Not used
P11-19
Housing USB (MAIN)
VKP2380
VKP2380
Not used
P11-24
Rear Panel
VNA2931
VNA2924
VNA2923
P11-27
DV Angle
VNE2426
VNE2426
Not used
P11-32
Rubber Spacer
VEB1378
Not used
Not used
P11-57
Screw M3 x 8
VBA1088
VBA1088
Not used
FRONT PANELSECTION
P13-10
MAIN Key
VNK5925
VNK5925
VNK5908
P13-12
Front Panel
VNK5957
VNK5957
VNK5923
P13-13
Center Key
VNK6026
VNK6026
VNK6025
P13-14
FL Lens PTD
VXA2741
VXA2741
VXA2740
P13-15
Door PTD
VXA2775
VXA2781
VXA2779
Part No.
Remarks
DVR-640H-AV
DVR-640H-S
DVR-540H-S
/WYXV5
/WPWXV
/WPWXV
Ref.
No.
Mark
Symbol and Description
Notes : For PCB ASSEMBLIES, Refer to "CONTRAST OF PCB ASSEMBLIES", "PCB PARTS LIST" and "3. SCHEMATIC DIAGRAM" .
3
1
23
4
1
2
3
4
C
D
F
A
B
E
DVR-640H-S
PCB PARTS LIST
Mark No.
Description
Part No.
F
A TUJB ASSY (DVR-640H-S)
SEMICONDUCTORS
IC0701
BA4560RF
IC4001
BD4846G
> IC1001, IC5001
CEK1278
IC0100
HA118326APFR
IC2003
MM1501XN
IC2002
MM1503XN
IC0901
MSP3417G
IC0101
PMC006A8
> Q0301, Q0302, Q0811
2SA1036K
Q0401, Q0410, Q0903, Q0904
2SA1576A
Q5008, Q5009
2SA1576A
Q0303, Q0812, Q6009
2SC2411K
Q0310, Q0409, Q0906, Q5011
2SC4081
Q5010
2SC5876
Q3001-Q3004, Q5006
2SD2114K
Q3210
DTA124EUA
Q0307, Q0313, Q0810, Q3211, Q4001
DTC124EUA
Q5007
HN1A01FU
Q6008
RN4903
Q6001
UMF21N
Q0306
UMF23N
D0106
1SR154-400
D0107, D0811, D3201, D3202
1SS355
D4001-D4003, D4005, D5004, D5006
1SS355
D0001
UDZS11(B)
D0301
UDZS15(B)
D0002
UDZS6R8(B)
D0810
UDZS9R1(B)
D2008, D2009, D2011, D2012
UMZ6R8N
D2017, D2018, D2022, D2023
UMZ6R8N
COILS AND FILTERS
L5005
RADIAL INDUCTOR
ATH1109
L0305, L0306
INDUCTOR
CTF1306
L2005
INDUCTOR
CTF1388
L0301, L0302, L0901, L0904, L5004
CTF1399
L0902
LCYA100J2520
L0903
LCYA101J2520
L0501
LCYA120J2520
L0401, L0403
LCYA150J2520
L0402, L0404
LCYA180J2520
L5003
LRCA331J
CAPACITORS
C0113, C0114
CCSRCH100D50
C0909
CCSRCH101J50
C0117, C0129
CCSRCH120J50
C0306, C0307, C0405, C0411
CCSRCH330J50
C4009
CCSRCH331J50
C2016, C2017, C2022, C2024
CCSRCH471J50
C2028-C2031, C5013
CCSRCH471J50
C0906, C0908
CCSRCH560J50
C0925, C0928
CCSRCH561J50
C0408, C0413
CCSRCH680J50
C0404, C0410
CCSRCH7R0D50
C0406, C0412
CCSRCH820J50
C0403, C0409, C0907, C0915
CCSRCJ3R0C50
C0937
CEAL100M50
C0938
CEAL3R3M50
C0014, C0341, C0711, C0712, C0939
CEAT100M50
C0023, C0025, C0039, C0044
CEAT101M10
C0812, C0813, C6649
CEAT101M10
C0319, C0323, C0351, C3111
CEAT101M16
C0313, C2035-C2037, C2040, C2041
CEAT102M6R3
C5506
CEAT102M6R3
C0004, C2032
CEAT1R0M50
C0111, C0310
CEAT220M25
C0128, C3128
CEAT221M6R3
C0119
CEAT2R2M50
C2038, C2039, C5015
CEAT470M16
C2033, C2034
CEAT471M6R3
C0076
CEAT4R7M50
C5004
CKSQYF105Z50
C0901, C0923, C0926, C2005
CKSRYB103K50
C2011, C2012, C2020, C2027
CKSRYB103K50
C0008, C0012, C0017, C0020
CKSRYB104K16
C0030, C0031, C0035, C0049, C0054
CKSRYB104K16
C0905, C0919, C6428
CKSRYB104K16
C0002, C0007, C0010, C0011, C0016
CKSRYB105K10
C0019, C0026, C0036, C0045-C0048
CKSRYB105K10
C0050, C0051, C0072, C0073
CKSRYB105K10
C0077-C0080, C2109, C4003
CKSRYB105K10
C0301, C5507
CKSRYB222K50
C0924, C0927
CKSRYB392K50
C0003, C0006, C0021, C0022, C0024
CKSRYF104Z25
C0038, C0068-C0071, C0081, C0082
CKSRYF104Z25
C0091, C0092, C0094, C0096, C0115
CKSRYF104Z25
C0135, C0136, C0350, C0407, C0443
CKSRYF104Z25
C0730, C0810, C0811, C0917, C0918
CKSRYF104Z25
Mark No.
Description
Part No.
TUJB ASSY
F
A
VXX3165 and VXX3164 are constructed the same except for the following :
CONTRAST OF PCB ASSEMBLIES
R153
Not used
RD1/4PU393J
R154
RD1/4PU153J
RD1/4PU682J
Mark
Symbol and Description
Part No.
VXX3165
VXX3164
Remarks
4
1
23
4
12
3
4
C
D
F
A
B
E
DVR-640H-S
C4001, C4002, C4004, C4005, C4016
CKSRYF104Z25
C5005, C5010, C5014
CKSRYF104Z25
C0005, C0043, C0144, C0929
CKSRYF105Z10
C0701, C0702
CKSYB106K10
RESISTORS
R0156
RD1/4PU273J
R0155
RD1/4PU333J
R0154
RD1/4PU153J
R0701, R0703
RN1/16SE1002D
R0707, R0708
RN1/16SE8201D
R0313, R0909
RS1/10S0R0J
R0302, R0304
RS1/10S100J
R0303, R5012
RS1/10S120J
R2063
RS1/10S3R9J
R0311
RS1/10S471J
R2064
RS1/10S68R0F
R2003, R2006, R2011, R2015, R2020
RS1/10S75R0F
R2022, R2023, R2025, R2027, R2029
RS1/10S75R0F
R2035, R2041, R2043, R2045, R2050
RS1/10S75R0F
R2056, R2059
RS1/10S75R0F
R5007
RS1/16S1203F
R0195
RS1/16S1800F
R0402
RS1/16S2700F
R5006
RS1/16S2702F
R2070
RS1/16S3304F
Other Resistors
RS1/16S###J
OTHERS
U301
TV TUNER PACK
VXF1106
X0101
CSS1653
X0102 (32 kHz)
VSS1197
X0901 (18.432 MHz)
VSS1189
CN0101
23P FFC CONNECTOR
9604S-23C
CN0102
9P FFC CONNECTOR
VKN2015
CN4002
VKN1439
KN0405
VNF1084
CN5001
KR CONNECTOR
B2B-PH-K-S
CN0303
KR CONNECTOR
B5B-PH-K-S
JA4002
REMOCON JACK
RKN1004
BT0101
LITHIUM BATTERY
VEM1037
JA2004
1P PIN JACK
VKB1159
JA2010
3P PIN JACK
VKB1165
JA2001
JACK
VKB1183
JA2003
JACK
VKB1184
Mark No.
Description
Part No.
5
1
23
4
1
2
3
4
C
D
F
A
B
E
DVR-640H-S
2. GENERAL INFORMATION
2.1 MODEL TYPE SETTING
When the MAIN Assy and/or TUJB Assy that are(is)
commonly used with another model are(is) replaced,
they(it) must recognize the model of this unit.
Items to be set: The model number, destination, and
region No. must be set.
· Once the setting has been made, it can never be changed. Be sure to make the setting correctly.
· As this setting resets the Assy(s) in question to the factory-preset status, it is recommended that you obtain
the customer's consent beforehand.
After power on, the following screen is displayed on
TV monitor. Press four digits properly (for example
" 0307 ") by using the remote control unit for service,
according to the screen information.
Disconnect then reconnect the AC power cord of the
unit. Be careful not to impart vibration to the unit
immediately after the AC power cord is disconnected.
[Procedures]
[Purposes]
[Tool to be used]
[Notes]
1
2
3 Reset the recorder to all its factory settings.
(Make sure that the recorder is on. Press and hold
7
(STOP) key and press
(STANDBY/ON) key on the
front panel.)
The recorder turns off with all settings reset.
4 Press [ESC] then [DISP] keys by using the remote
control unit for servicing, and then confirm each
Model Name (for example " DVR-640H/WPW ").
End
5
Remote control unit for servicing
(GGF1381)
DVR-640H/WPW
VERSION : 1.
SYSCON
: RELEASE_100
Rev
:1.1000
TUNERCON : 198.000
OK
DRIVE
: DVD-RW DVR-L11X
OK
1.00
OK
HDD
: WDC WD800BB-xxJKCx
80
DEVICE
: E2R-FE 1.2
FLASH : 64M
REGION
: 4
C :
[Recorder's Model Setting]
Input the number using the remote for Service.
> - - -
Input No.
Model
[ 0307 : DVR-640H/WPW ]
[DVR-640H-S model]
[Recorder's Model Setting]
Input the number using the remote for Service.
> - - -
Input No.
Model
[ 0207 : DVR-540H/WPW ]
[DVR-540H-S model]