PIONEER DVR-440H-AV/WYXV5 - Service Manual Immediate Download

ORDER NO.

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.

PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2006

RRV3380

T ZZV APR. 2006 Printed in Japan

DVD RECORDER

DVR-440H-AV

This service manual should be used together with the following manual(s):

Remarks

Order No.

DVR-640H-AV/WYXK5

RRV3368

Model

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Serial No.

Model

Type

Power Requirement

Region No.

Please confirm 3rd & 4th

alphabetical letters.

DVR-440H-AV

WYXK5

AC220-240V

2

&&UK######$$

DVR-440H-AV

WYXV5

AC220-240V

2

&&DL######$$

DVR-440H-K

WYXK5

AC220-240V

2

&&UK######$$

DVR-440H-K

WYXV5

AC220-240V

2

&&DL######$$

DVR-440H-K

WYXVRE5

AC220-240V

5

&&DL######$$

DVR-440H-K

2

1

23

4

12

3

4

C

D

F

A

B

E

DVR-440H-AV

1. CONTRAST OF MISCELLANEOUS PARTS

jp

f

y

For the applying amount of lubricants or glue, follow the instructions in this manual.

(In the case of no amount instructions, apply as you think it appropriate.)

Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.

The

mark found on some component parts indicates the importance of the safety factor of the part.

Therefore, when replacing, be sure to use parts of identical designation.

Screws adjacent to

mark on product are used for disassembly.

Reference Nos. indicate the pages and Nos. in the service manual for the base model.

NOTES:

·When ordering resistors, first convert resistance values into code form as shown in the following examples.

Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%,

and K=10%).

560

56

× 101

561 ........................................................ RD1/4PU 5 6 1 J

47k

47

× 103

473 ........................................................ RD1/4PU 4 7 3 J

0.5

R50 ..................................................................................... RN2H R 5 0 K

1

1R0 ..................................................................................... RS1P 1 R 0 K

Ex.2 When there are 3 effective digits (such as in high precision metal film resistors).

5.62k

562

× 101

5621 ...................................................... RN1/4PC 5 6 2 1 F

7 CONTRAST TABLE

DVR-440H-AV/WYXK5, /WYXV5, DVR-440H-K/WYXK5, /WYXV5, /WYXVRE5 types and DVR-540H-S/WYXK5

are constructed the same except for the following:

Ref.

Part No.

No.

Mark

Symbol and Description

DVR-540H-S DVR-440H-AV DVR-440H-AVDVR-440H-K DVR-440H-KDVR-440H-K Remarks

/WYXK5

/WYXV5

/WYXK5

/WYXV5 /WYXVRE5

PACKING SECTION

P9- 7

Polyethylene Bag

VHL1051

VHL1088

VHL1051

VHL1088

P9- 8

HDD Caution 8L B

VRR1046

VRR1062

VRR1046

VRR1062

P9- 9

HDD Caution 8L

VRR1047

VRR1063

VRR1047

VRR1063

P9-10

Front Pad

VHA1404

VHA1415

VHA1404

VHA1415

P9-11

Rear Pad

VHA1405

VHA1416

VHA1405

VHA1416

P9-12

Packing Case

VHG2698

VHG2718

VHG2756

VHG2725

VHG2731

VHG2733

P9-13

Mirror Sheet

VHL1107

VHL1095

VHL1107

VHL1095

P9-14

WEEE Label

VRW2231

Not used

VRW2231

P9-15

Remote Control Unit

VXX3129

Not used

VXX3129

P9-16

Battery Cover

VZN1004

Not used

VZN1004

P9-17

Top Cover

VZN1009

Not used

VZN1009

P9-18

NSP

Dry Cell Battery (R6P,AA)

VEM1010

Not used

VEM1010

P9-20

Operating Instructions (French)

VRC1320

Not used

VRC1320

Not used

P9-21

Operating Instructions (German)

VRC1321

Not used

VRC1321

Not used

P9-22

Operating Instructions (Italian)

VRC1322

Not used

VRC1322

Not used

P9-23

Operating Instructions (Dutch)

VRC1323

Not used

VRC1323

Not used

P9-24

Operating Instructions (Spanish)

VRC1324

Not used

VRC1324

Not used

P9-26

Operating Instructions (Russian)

Not used

VRC1333

EPG Caution Card

Not used

VRR1066

EXTERIOR SECTION

P11- 9

HDD160G ST3160022R

VXF1086

Not used

P11- 9

HDD80G WD800BBJKC

Not used

VXF1066

P11-24

Rear Panel

VNA2894

VNA2902

VNA2930

VNA2905

VNA2912

VNA2914

P11-33

Bonnet Case

VXX3105

VXX3145

P11-43

Pioneer Name Plate

VAM1148

VAM1153

P11-54

Screw (for Bonnet)

BSZ30P040FTC BSZ30P040FTC BSZ30P040FTC BSZ30P060FBN BSZ30P060FBN BSZ30P060FBN

FRONT PANEL SECTION

P13-10

Main Key

VNK5908

VNK6043

P13-11

Function Key

VNK5936

VNk5936

VNK6044

P13-12

Front Panel

VNk5923

VNK5923

VNK6039

VNk6039

VNK6039

P13-13

Center Key

VNK6025

VNK6093

P13-14

FL Lens PTD

VXA2740

VXA2786

P13-15

Door PTD

VXA2774

VXA2800

ORDER NO.

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.

PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2006

HDD/DVD

HDD

HDD DVD

DVR-640H-AV

RRV3368

DVD RECORDER

DVR-640H-AV

DVR-540H-S

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Model

Type

Power Requirement

Region No.

Serial No.

Please confirm 3rd & 4th

alphabetical letters.

DVR-640H-AV

WYXK5

AC220-240V

2

&&UK######$$

DVR-640H-AV

WYXV5

AC220-240V

2

&&DL######$$

DVR-540H-S

WYXK5

AC220-240V

2

&&UK######$$

DVR-540H-S

WYXV5

AC220-240V

2

&&DL######$$

DVR-540H-S

WYXVRE5

AC220-240V

5

&&DL######$$

÷ When servicing this model, some service procedures may reset the customer settings

to the factory default settings. Make sure to explain this to the customer.

An HDD (Hard Disc Drive) is mounted in this product.

The HDD is a precision instrument very vulnerable to shock and electrostatic charges. Please read

"7.3 Cautions on Handling the HDD" in this manual and exercise sufficient caution when handling the

HDD itself, as well as the product with the HDD built in.

When an HDD becomes defective and inoperable, restoration of the user's data recorded on the HDD,

or copying of the user's recorded data to other media (such as a new HDD) is totally impossible.

Before servicing, OBTAIN THE USER'S PRIOR CONSENT to that effect.

The user must be made aware that all recorded data are deleted if the HDD is intialized.

For details, refer to "Important Check Points for Good Servicing" .

T-ZZV APR. 2006 printed in Japan

DVR-640H-AV

2

12

34

12

3

4

C

D

F

A

B

E

SAFETY INFORMATION

LABEL CHECK

IMPORTANT

THIS PIONEER APPARATUS CONTAINS

LASER OF CLASS 1.

SERVICING OPERATION OF THE APPARATUS

SHOULD BE DONE BY A SPECIALLY

INSTRUCTED PERSON.

CLAMP signals for detecting the loading state are detected

by the drive CPUs, and the design prevents laser diode

oscillation when the CLAMP signal turns OFF.

In normal operation, if no disc is clamped, the laser diode

oscillation is disabled.

However, the interlock does not always operate in the test

mode.

2. When the cover is opened, close viewing of the objective

lens with the naked eye will cause exposure to a Class 3A

laser beam.

Additional Laser Caution

1. The ON/OFF(ON:low level,OFF:high level) status of the

LASER DIODE CHARACTERISTICS

MAXIMUM OUTPUT POWER: 100 mW

WAVELENGTH: 654 - 662 nm

LASER DIODE CHARACTERISTICS

MAXIMUM OUTPUT POWER: 5 mW

WAVELENGTH: 770 - 810 nm

HD

D/D

VD

HD

D

HD

D

DV

D

VRW2262

DVR-640H-AV

3

56

78

56

7

8

C

D

F

A

B

E

[Important Check Points for Good Servicing]

In this manual, procedures that must be performed during repairs are marked with the below symbol.

Please be sure to confirm and follow these procedures.

1. Product safety

Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by

following the safety instructions described in this manual.

1 Use specified parts for repair.

Use genuine parts. Be sure to use important parts for safety.

2 Do not perform modifications without proper instructions.

Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as

radio/TV interference and foreign noise.

3 Make sure the soldering of repaired locations is properly performed.

When you solder while repairing, please be sure that there are no cold solder and other debris.

Soldering should be finished with the proper quantity. (Refer to the example)

4 Make sure the screws are tightly fastened.

Please be sure that all screws are fastened, and that there are no loose screws.

5 Make sure each connectors are correctly inserted.

Please be sure that all connectors are inserted, and that there are no imperfect insertion.

6 Make sure the wiring cables are set to their original state.

Please replace the wiring and cables to the original state after repairs.

In addition, be sure that there are no pinched wires, etc.

7 Make sure screws and soldering scraps do not remain inside the product.

Please check that neither solder debris nor screws remain inside the product.

8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.

Damaged power cords may lead to fire accidents, so please be sure that there are no damages.

If you find a damaged power cord, please exchange it with a suitable one.

9 There should be no spark traces or similar marks on the power plug.

When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure

connections and suitable usage. Please exchange the power cord if necessary.

0 Safe environment should be secured during servicing.

When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.

Please pay attention to your surroundings and repair safely.

2. Adjustments

To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.

Adjustments should be performed in accordance with the procedures/instructions described in this manual.

4. Cleaning

For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper

cleaning should be performed to restore their performances.

3. Lubricants, Glues, and Replacement parts

Use grease and adhesives that are equal to the specified substance.

Make sure the proper amount is applied.

5. Shipping mode and Shipping screws

To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be

installed before shipment. Please be sure to follow this method especially if it is specified in this manual.