PIONEER DV-3801-G - Service Manual Immediate Download

ORDER NO.

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.

PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2005

RRV3184

T ZZR MAY 2005 Printed in Japan

DVD PLAYER

DV-3801-G

¶ This service manual should be used together with the following manual(s):

Model No.

Order No.

Remarks

DV-380-S / WYXTL

RRV3111

Region No.

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Model

DV-3801-G

Type

Power Requirement

RAXTL

AC110-127V/220-240V

6

The voltage can be converted

by the following method.

Automatic select

2

12

3

4

12

3

4

C

D

F

A

B

E

DV-3801-G

1. CONTRAST OF MISCELLANEOUS PARTS

Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.

The

mark found on some component parts indicates the importance of the safety factor of the part.

Therefore, when replacing, be sure to use parts of identical designation.

Screws adjacent to

mark on product are used for disassembly.

For the applying amount of lubricants or glue, follow the instructions in this manual.

(In the case of no amount instructions, apply as you think it appropriate.)

Reference Nos. indicate the pages and Nos. in the service manual for the base model.

NOTES:

CONTRAST TABLE

DV-3801-G/RAXTL and DV-380-S/WYXTL are constructed the same except for the following:

DV-380-S /

WYXTL

DV-3801-G /

RAXTL

PCB ASSEMBLIES

P9- 1

DVD MT PCB ASSY

A2G502A130

A2G512A130

P9- 2

OPERATION PCB ASSY

A2G502A270

A2G517A270

P9- 4

POWER PCB ASSY

A2G502A240

A2G512A240

PACKING SECTION

P7- 1

Cord Set AC

1206158802

12061K8801

P7- 6

NSP

Guarantee Card

J2G50202A

J2G51502A

P7- 8

Operating Instructions(English, Italian)

J2G50321A

Not used

P7- 9

Operating Instructions(German, French)

J2G50322A

Not used

P7- 9

Operating Instructions(Chinese)

Not used

J2G51501A

P7-10

Operating Instructions(Spanish, Duch)

J2G50323A

Not used

P7-12

Polyethylene Bag

JB5KD400

JB5UD200

P7-15

Gift Box

793WCD1635

793WCDC791

EXTERIOR SECTION

P9- 6

Shield, 21Pin

761WSA0237

Not used

P9- 8

NSP

Plate, Bottom

702WSA0243

702WSA0251

P9-10

Sheet, Caution

7260000356

726000A116

P9-14

Cabinet, Top

702WSB0114

702WSB0116

P9-23

Sheet, Jack 1

7226310057

7226310060

P9-24

Sheet, Jack 2

7226310058

722631A044

P9-25

Sheet, Jack 3

7226310059

722631A049

P9-101

Front Cabi Assy

7A7010078A

7A701A480A

P9-101A

NSP

Cabinet, Front

701WPJ1318

701WPJD083

P9-101C

Flap, DVD

712WPJ0914

712WPJC160

P9-101D

Badge, Brand

7236310014

7236310015

P9-101E NSP

Button, Cap POWER

737WPB0001

737WPBA003

P9-101F

NSP

Button, Cap PLAY

737WPB0002

737WPBA004

P9-101I

NSP

Button, Frame 1

738WPB0050

738WPBA137

P9-101J

NSP

Button, Frame 2

738WPB0051

738WPBA138

CORD JUMPER(CD8001)

122H0C3001

Not used

Ref.

No.

Remarks

Part No.

Mark

Symbol and Description

Notes: · For ASSEMBLIES, refer to "CONTRAST OF PCB ASSEMBLIES" and "2. SCHEMATIC DIAGRAM".

3

1

234

12

3

4

C

D

F

A

B

E

DV-3801-G

CONTRAST OF PCB ASSEMBLIES

A2G512A130 and A2G502A130 are constructed the same except for the following :

DVD MT PCB ASSY

Part No.

A2G502A130

Mark

Symbol and Description

Remarks

A2G512A130

IC4004

S29AL016D70TF1020

S2G502AF10

S2G514AF01

IC8001

SN74CBT3257PWR

15CJ032570

Not used

CP8001

CONNECTOR PCB SIDE

069J7C0599

Not used

OS8001

OPTICAL DEVICE

Not used

07AQ000009

A2G512A240 and A2G502A240 are constructed the same except for the following :

P0WER PCB ASSY

F

A

F

Part No.

A2G502A240

Mark

Symbol and Description

Remarks

A2G512A240

J8101

SOCKET, 21PIN

063D100050

Not used

CP503

CONNECTOR PCB SIDE

069J7C0599

Not used

OPERATION PCB ASSY

F

B

Although A2G517A270 and A2G502A270 are different in part number, they consist of the same components.

4

12

3

4

12

3

4

C

D

F

A

B

E

DV-3801-G

H1

H2

E

H1

H2

E

J8001

MSP-244V10-95_NI_FE_LF

CVBS/Y/U/V

1

2

3

4

5

6

IC8002

MM1623BFBE

VIDEO DRIVER 6CH

1

10

11

12

13

14

15

16

17

18

19

2

20

21

22

23

24

25

26

27

28

3

4

5

6

7

8

9

C8015

0.1

B

C8002

1B

C8004

0.1

B

C8001

0.1

B

C8003

1B

C8006

1B

C8005

0.1

B

C8016

0.1

B

C8026

1000

6.3V

YK

C8023

470

6.3V

YK

C8022

1000

6.3V

YK

C8024

470

6.3V

YK

C8017

100

10V

Y

K

C8014

100

10V

YK

R8021

10K

R8029

75

+-1%

R8027

75

+-1%

R8028

75

+-1%

R8024

75

+-1%

W857

W858

W859

B8002

MMZ1608R102CT

B8001

MMZ1608R102CT

DAC_XCS0 {1}

LETTER {1}

SQUEEZE {1}

XAMUTE {1}

ACLK {1}

ASPDIF {1}

SCK {1}

SD {1}

VSEL1 {1}

I/XP {1}

ABCK {1}

ASDAT0 {1}

ALRCK {1}

R/CR {1}

B/CB {1}

G/Y {1}

C/V {1}

D_GND {1,2,3,5}

V+12 {5}

V+12AT {5}

V+5V {5}

V+5A {5}

V+3A {5}

LETTER

SQUEEZE

V+5V

ASPECT

C/V

CVBS_OUT

VSEL1

CB_OUT

CR_OUT

Y_OUT

G/Y

B/CB

R/CR

I/XP

FROM/TO MPEG/MICON/DSP

FROM/TO POWER PORT

CB

CVBS

Y

CR

5.1

2.5

2.6

2.5

Vcc1

C in

MUTE1

V in

YC MIX

Y in

I/P

CY in

CLP

Vcc2

C uot

S1

S2

GND2

Y out

CY out

GND2

Cb out

Cr out

GND2

Cr in

MUTE2

Cb in

GND2

V out

GND1

BIAS

DC out

5.1

2.5

5.1

1.8

0

2.5

1.8

3.3

0

2.5

5.1

2.5

5.1

0

CAUTION: DIGITAL TRANSISTOR

JAPAN ---> Q8002,R8010 ON

DVD MT PCB ASSY (A2G512A130)

AUDIO/VIDEO JACK BLOCK

1/5

A

5/5

A

: VIDEO SIGNAL ROUTE

(SY)

: S VIDEO SIGNAL ROUTE (Y ch)

(SC)

: S VIDEO SIGNAL ROUTE (C ch)

(R/CR)

: VIDEO SIGNAL ROUTE (R/CR ch)

(G/Y)

: VIDEO SIGNAL ROUTE (G/Y ch)

(B/CB)

: VIDEO SIGNAL ROUTE (B/CB ch)

(D)

: AUDIO DATA SIGNAL ROUTE

(DA)

: AUDIO SIGNAL ROUTE (Digital)

: AUDIO SIGNAL ROUTE (L ch)

(R/CR)

(G/Y)

(B/CB)

(D)

(DA)

(SY)

(SC)

(R/CR)

(G/Y)

(B/CB)

(R/CR)

(G/Y)

(B/CB)

(SC)

(SY)

12

10

11

9

14

13

A F4/5

2. SCHEMATIC DIAGRAM

Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST"

2.1 DVD MT PCB ASSY

5

1

234

12

3

4

C

D

F

A

B

E

DV-3801-G

IC8004

PCM1742KEG/2K

AUDIO DAC 2CH

1

10

11

12

13

14

15

16

2

3

4

5

6

7

8

9

J8002

MDC-070V-B_LF

Y/C SEPA

1

2

3

4

5

6

D8007

1SS355

D8005

UDZS6.8B

Q8013

DTC114YUA

MUTE CTL

Q8010

DTC114YUA

MUTE CTL

H

E

J8004

MSP-251V-05NI-FE-LF

COAXIAL

1

2

H1

H2

E

J8003

MSP-242V2-01NI-FE_LF

L/R AUDIO OUT

1

2

3

Q8005

KTC3875S_Y_RTK

COAXIAL DRIV

Q8018

2SD2114K

MUTE SW

Q8019

2SD2114K

MUTE SW

Q8016

KTC3875S_Y_RTK

REF GEN

Q8014

KTA1504S_Y_RTK

JACK MUTE CTL

C8007

0.0022

B

C8068

0.1

B

C8075

0.1

B

C8036

1B

C8042

100P

CH

C8069

100P CH

C8056

560P

C

H

C8058

0.1

B

C8059

0.1

B

C8057

560P

CH

C8067

100P

CH

C8021

0.1

B

C8077

330P

CH

C8078

330P

CH

C8074

0.001

B

C8008

0.1

B

C8062

1B

C8072

0.1

B

C8076

100

10V

Y

K

C8038

1

50V

KA

C8073

47

16V

YK

C8053

100

10V

YK

C8051

100

10V

YK

C8070

47

16V

YK

C8025

470

6.3V

YK

C8061

1000

6.3V

YK

C8066

100

10V

YK

R8065

10

R8070

33

R8046

2.2K

R8038

220

R8036

3.9K

R8037

1.8K

R8035

2.2K

R8044

10K

R8040

100K

R8039

68

R8066

10K

+-1%

R8067

18K

+-1%

R8059

10K

+-1%

R8060

270K

R8048

270K

R8049

10K

+-1%

R8061

10K

+-1%

R8063

18K

+-1%

R8023

75

+-1%

R8026

75

+-1%

R8073

22K

R8074

22K

R8080

220

+-1%

R8085

220

+-1%

R8079

220

+-1%

R8084

220

+-1%

R8081

470

R8078

470

R8051

3.9K

R8052

3.9K

R8056

4.7K

R8069

680K

R8054

2.2K

R8057

100

IC8003

BA4560F-E2

AUDIO

LPF&AMP

1

2

3

4

5678

W824

W866

W856

B8004

MMZ1608R102CT

B8003

MMZ1608R102CT

SD

SCK

V+5A

V+3A

ALRCK

ABCK

ACLK

V+5V

ASPDIF

XAMUTE

V+12AT

ASDAT0

DAC_XCS0

AUDIO_L

GND

AUDIO_R

AUDIO_L

AUDIO_R

V+12

NC

5V

GND

Vdd

Vcc

MCLK

MC

ML

MD

Vcom

BCKIN

Vout L

Vout R

ZERO L

ZERO R

DATA

LRCKIM

AGND

+

-

+

+VS

-VS

LR

C

Y

6.8

12.5

6.3

(DA)

NOTE : THE DC VOLTAGE EACH PART WAS

MEASURED WITH THE DIGITAL TESTER

DURING PLAYBACK.

R8035

2.2K

ASPDIF

(DA)

OS8001

OFTG038101

OPTICAL

1

2

3

C8037

0.1

B

GND

INPUT

VCC

(DA)

(SC)

(DA)

(D)

3

4 7

8

6

5

(SY)

A F4/5