ORDER NO.
PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER ELECTRONIC NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER ELECTRONIC CORPORATION 2001
c
RRV2468
CDJ-1000
1. SAFETY INFORMATION ....................................... 2
2. EXPLODED VIEWS AND PARTS LIST ................. 4
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 12
4. PCB CONNECTION DIAGRAM ........................... 38
5. PCB PARTS LIST ................................................ 52
6. ADJUSTMENT ..................................................... 57
7. GENERAL INFORMATION .................................. 59
CONTENTS
7.1 DIAGNOSIS ................................................... 59
7.1.1 SERVICE MODE .................................. 59
7.1.2 ERROR DISPLAY ................................. 61
7.1.3 DISASSEMBLY ..................................... 62
7.1.4 PART REPLACEMENT METHOD OF JOG
SECTION ............................................... 66
7.1.5 ABOUT ELECTRIC DISCHARGE .......... 69
7.1.6 SEQUENCE AFTER THE POWER ON . 70
7.2 PARTS .......................................................... 71
7.2.1 IC ........................................................... 71
8. PANEL FACILITIES AND SPECIFICATIONS ....... 87
T ZZY JULY 2001 Printed in Japan
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
COMPACT DISC PLAYER
Remarks
Type
Model
CDJ-1000
Power Requirement
KUC
O
AC120V
TL
O
AC110- 240V
WY
O
AC220- 240V
CDJ-1000
2
1. SAFETY INFORMATION
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and service
technician.
ANY MEASUREMENTS NOT WITHIN THE LIMITS
OUTLINED ABOVE ARE INDICATIVE OF A PO-
TENTIAL SHOCK HAZARD AND MUST BE COR-
RECTED BEFORE RETURNING THE APPLIANCE
TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appli-
ance have special safety related characteristics. These
are often not evident from visual inspection nor the
protection afforded by them necessarily can be ob-
tained by using replacement components rated for
voltage, wattage , etc.
Replacement parts which have
these special safety
characteristics are identified in
this Service Manual.
Electrical components having such features are
identified by marking with a
on the schematics and
on the parts list in this Service Manual.
The use of a substitute replacement component which
does not have the same safety characteristics as the
PIONEER recommended replacement one, shown in
the parts list in this Service Manual, may create shock,
fire, or other hazards.
Product Safety is continuously under review and
new instructions are issued from time to time. For
the latest information, always consult the current
PIONEER Service Manual. A subscription to, or
ad-
ditional copies of, PIONEER Service Manual may be
obtained at a nominal charge from PIONEER.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground
(water pipe, conduit, etc.) by connecting a leakage
current tester such as Simpson Model 229-2 or
equivalent between the earth ground and all exposed
metal parts of the appliance (input/output terminals,
screwheads, metal overlays, control shaft, etc.). Plug
the AC line cord of the appliance directly into a 120V
AC 60 Hz outlet and turn the AC power switch on. Any
current measured must not exceed 0.5 mA.
(FOR USA MODEL ONLY)
Also test with plug
reversed
(Using AC adapter
plug as required)
Device
under
test
Test all exposed
metal surfaces
Earth ground
Leakage
current
tester
Reading should
not be above
0.5 mA
AC Leakage Test
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible
(fusible de type rapide) et/ou
(fusible de type lent) sur CCI indiquent que les
pièces de remplacement doivent avoir la même désignation.
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols
(fast operating fuse) and/or
(slow operating fuse) on PCB indicate that replacement parts
must be of identical designation.
This service manual is intended for qualified service technicians; it is not meant for the casual
do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trained to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to
cause cancer, birth defects or other reproductive harm.
Health & Safety Cod e Section 25249.6 Proposition 65
CDJ-1000
3
Additional Laser Caution
1. Laser Interlock Mechanism
The position of the switch (S1) for detecting loading
completion is detected by the system microprocessor, and
the design prevents laser diode oscillation when the switch
is not in LPS1 terminal side (when the mechanism is not
clamped and LPS1 signal is high level.) Thus, the interlock
will no longer function if the switch is deliberately set to LPS1
terminal side. ( if LPS1 signal is low level ).
In the test mode
the interlock mechanism will not function.
Laser diode oscillation will continue, if pin 33 of CXA1782CQ
(IC101) on the MOTHER BOARD ASSY is connected to
GND, or pin 43 of IC701 (LDON) is connected to low level
(ON), or else the terminals of Q101 are shorted to each
other (fault condition).
2. When the cover is opened, close viewing of the objective
lens with the naked eye will cause exposure to a Class 1
laser beam.
: Refer to page 57.
IMPORTANT
THIS PIONEER APPARATUS CONTAINS
LASER OF CLASS 1.
SERVICING OPERATION OF THE APPARATUS
SHOULD BE DONE BY A SPECIALLY
INSTRUCTED PERSON.
LASER DIODE CHARACTERISTICS
MAXIMUM OUTPUT POWER: 5 mW
WAVELENGTH: 780 785 nm
LABEL CHECK (for CDJ-1000/ TL and WY types)
CDJ-1000/ TL and WY Types Only
Printed on the Bottom Plate
Bottom Plate
WARNING !
The AEL(accessible emission level) of the laser power output is less then CLASS 1
but the laser component is capable of emitting radiation exceeding the limit for
CLASS 1.
A specially instructed person should servicing operation of the apparatus.
CDJ-1000
4
2.1 PACKING
2. EXPLODED VIEWS AND PARTS LIST
NOTES:
· Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
· The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
· Screws adjacent to mark on the product are used for disassembly.
14
2
7
11
10
9
13
8
12
15
KUC Type
Only
WY Type
Only
4
6
5
1
3
17
16
CDJ-1000
5
1
Power Cord
See Contrast table (2)
NSP
2
Warranty Card
See Contrast table (2)
3
Forced Eject Pin
DEX1013
4
Operating Instructions
See Contrast table (2)
5
Control Cord (L= 1m)
PDE1247
6
Audio Cable (L = 1.5m)
VDE1033
NSP
7
Polyethylene Bag
Z21-038
(0.03
× 230 × 340)
8
Pad (A)
DHA1518
9
Pad (B)
DHA1519
10
Pad (C)
DHA1523
11
Pad (D)
DHA1524
12
Packing Case
See Contrast table (2)
13
Sheet
RHX1006
NSP
14
Mini Catalogue
See Contrast table (2)
NSP
15
Label
See Contrast table (2)
NSP
16
Pamphlet
See Contrast table (2)
NSP
17
MMC Catalog
See Contrast table (2)
(1) PACKING PARTS LIST
Mark No.
Description
Part No.
Mark
No.
Symbol and Description
Part No.
Remarks
KUC Type
TL Type
WY Type
NSP
NSP
NSP
NSP
NSP
1
2
4
4
4
12
14
15
16
17
Power Cord
Warranty Card
Operating Instructions (English)
Operating Instructions (English/ Spanish)
Operating Instructions (English/ French
/German/ Italian/ Dutch/ Spanish)
Packing Case
Mini Catalogue
Label
Pamphlet
MMC Catalog
ADG7021
ARY7043
DRB1297
Not used
Not used
DHG2145
Not used
VRW1629
Not used
Not used
ADG1154
Not used
Not used
DRB1299
Not used
DHG2146
Not used
Not used
Not used
Not used
ADG1154
Not used
Not used
Not used
DRB1298
DHG2129
DRY1194
Not used
DRY1188
DRY1195
(2) CONTRAST TABLE
CDJ-1000/KUC, TL and WY types are constructed the same except for the following :