PIONEER AVIC-S2/XZ/RE - Service Manual Immediate Download

AVIC-S2/XZ/EW5

ORDER NO.

CRT3966

PORTABLE NAVIGATION UNIT

PIONEER CORPORATION

4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A.

PIONEER EUROPE NV Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936

APR. 2007 Printed in Japan

Contents

1. Product Introduction

1.1 System Overview

1.2 Product Specification

2. Software Upgrade

2.1 Uboot Upgrade

2.2 Image Upgrade

3. Service Diagnostics and Trouble Shooting

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3.1 Power On Test

3.2 Mini USB Test

3.3 D.M. Test

4. System View & Disassembly

4.1 Tools Introduction

4.2 System View

4.3 System Disassembly

5. Technical FAQ

6. Recommend Spare Parts List

7. System Exploded Views

8. Service Parts List

AVIC-S2

[Important Check Points for Good Servicing]

In this manual, procedures that must be performed during repairs are marked with the below symbol.

Please be sure to confirm and follow these procedures.

1. Product safety

Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by

following the safety instructions described in this manual.

1 Use specified parts for repair.

Use genuine parts. Be sure to use important parts for safety.

2 Do not perform modifications without proper instructions.

Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as

radio/TV interference and foreign noise.

3 Make sure the soldering of repaired locations is properly performed.

When you solder while repairing, please be sure that there are no cold solder and other debris.

Soldering should be finished with the proper quantity. (Refer to the example)

4 Make sure the screws are tightly fastened.

Please be sure that all screws are fastened, and that there are no loose screws.

5 Make sure each connectors are correctly inserted.

Please be sure that all connectors are inserted, and that there are no imperfect insertion.

6 Make sure the wiring cables are set to their original state.

Please replace the wiring and cables to the original state after repairs.

In addition, be sure that there are no pinched wires, etc.

7 Make sure screws and soldering scraps do not remain inside the product.

Please check that neither solder debris nor screws remain inside the product.

8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.

Damaged power cords may lead to fire accidents, so please be sure that there are no damages.

If you find a damaged power cord, please exchange it with a suitable one.

9 There should be no spark traces or similar marks on the power plug.

When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure

connections and suitable usage. Please exchange the power cord if necessary.

0 Safe environment should be secured during servicing.

When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.

Please pay attention to your surroundings and repair safely.

2. Adjustments

To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.

Adjustments should be performed in accordance with the procedures/instructions described in this manual.

4. Cleaning

For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper

cleaning should be performed to restore their performances.

3. Lubricants, Glues, and Replacement parts

Use grease and adhesives that are equal to the specified substance.

Make sure the proper amount is applied.

5. Shipping mode and Shipping screws

To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be

installed before shipment. Please be sure to follow this method especially if it is specified in this manual.

AVIC-S2

1.1 System Overview

This document describes the electrical functionality of AVIC-S2, which is a Personal Navigation

Device (PND)

based on Samsung S3C2440A, 400MHz SOC and Microsoft Windows R CE.Net 5.0 core version

OS. (Figure 1-1)

1. Product Introduction

Figure 1-1 AVIC-S2 Overview

1.2 Product Specification (1)

One Omni micophone to be located in the main unit.

Microphone

Navi-wheel (up/down/enter)

Scroll Wheel

Mini-B USB, for USB and AC adaptor

USB Connector

CPU, USB 1,1 client

USB

Embedded pifa antenna

Antenna

CSR BC4-ROM, BT1.1

Bluetooth

Antenna

Power On/Off

Button/Switch

Reset

Cold-boot switch

Navigation Menu (Destination), button, MAP button for current position or cancel

One phone jack

Phone Jack

Resistive type Touch panel

Touch Panel

User

Input/Output

SiRFStar III

Speaker

GPS

RAM

ROM

Resolution

Display

256MB NAND Flash on board, 1GB (for UC, EW5)/512 MB(for RE, AU) SD card accessory

Memory

Video

Embedded patch antenna with extended antenna jack, 15mm x 15mm

An external antenna jack is also present

64MB SDRAM

3.5' Color TFT LCD, LED Backlight, Hitachi

Samsung S3 C2440A SOC, 400MHz

CPU

Built-in loud speaker x 1 (0.9W), 28mm

320 x 240, 64K colors, QVGA resolution, Landscape

Specification

Function

AVIC-S2

1.2 Product Specification (2)

Output

Car Charger

Charging

Suspension

For 1GBSD card with MAP and support MP3 running

SD Slot

LED Indicator

-30~80

-10~60

Temperature

Environment

Input

Output

Active

Input

Type

AC toDC

Adapter

Battery

Contactconnector on rear side to connect to cradle

Specification

Car Kit Connector

Function

Operation System

Software

Charger LED (dual-color): amber n battery charging green n battery full

Bluetooth LED: blue

Keypad LED: blue

Un-swappable rechargeable Lithium-Ion battery cell, 1200 mAH (TBC) (battery

package provided by cell vendor)

4 hours (GPS with default backlight)

21 days (fully charged main battery)

AC charging: under 4 hours (system off)

AC charging: under 5 hours (system on)

100 n 240VAC

5VDC, 1A

10 ~ 30V, 1.3A Max

5V, 1A

Operation

Storage

Microsoft Windows R CE .Net 5.0 Core version (work with Navigation)

2. Software Upgrade

2.1 Uboot Upgrade

2.1.1 By USB Cable

1. Setup the USB driver in the computer.

2. Push the "Cold Boot" swtch to "ON" status ( ) and press the "Menu" button ( ) to enter the

Uboot interface. (Figure 2-1)

Tools:

Hardware:

1. Computer

2. Mini USB cable

Software:

1. USB driver

2 . dnw.exe

3. Ubootf ile

Figure 2-1 Enter the "UBoot" interface

AVIC-S2

Figure 2-2 Se lect " 0 =UBOOT b y US B" item

3. Please connect the AVIC-S2 to the computer by mini USB cable.

4. Select "3=UBOOT Upgrade" item in "GSII_R03. 1200.0207 256MB" menu, then select "1=UBOOT by USB"

item in "UBOOT Upgrade" menu and press the key to act. (Figure 2-2)

Note: Depend on the build-in ROM of quotas , the UBOOT will show up the correct one.

GSII_R03.1200.0207 256MB

0=WINCE Upgrade

1=GPS Tools

3=UBOOT Upgrade

4=Memory Tools

Choice: 3

2=BT Test

0=UBOOT by SD/MMC

1=UBOOT by USB

2=Exit

Choice: 1

UBOOT Upgrade

5. If the computer has found the new hardware, please follow the wizard to install the deviceís driver (secbulk.inf).

(Figure 2-3)

Figure 2-3 Setup the driver

6. If the driver setup OK at the computer side, the AVIC-S2 will display "USB Cable connected". (Figure 2-4)

Figure 2-4 USB Cable connected

Uboot Upgrade

downAddr : 30025020

Waiting for download Ö

Cable not connected.

USB Cable connected.

0=UBOOT by SD/MMC

1=UBOOT by USB

2=Exit

Choice: 1

UBOOT Upgrade