SERVICE MANUAL
DVD VIDEO PLAYER
No.A0012
Jun. 2001
COPYRIGHT
2001 VICTOR COMPANY OF JAPAN, LTD.
XV-S60BK
XV-S62SL / XV-S65GD
XV-S60BK
XV-S62SL/XV-S65GD
Area Suffix (XV-S60BK)
J ------------- U.S.A.
C ---------- Canada
Area Suffix
(XV-S62SL/XV-S65GD)
J ------------- U.S.A.
This service manual is printed on 100% recycled paper.
Contents
Safety precautions ------------------------ 1-2
Preventing static electricity ------------- 1-3
Importance admistering
point on the safety ------------ 1-4
Precautions for service ----------------- 1-5
Disassembly method -------------------- 1-6
Adjustment method ---------------------- 1-15
Troubleshooting -------------------------- 1-19
Description of major ICs ---------------- 1-23
Glossary of term and abbreviations -- 1-42
Model
XV-S60BK
XV-S62SL
XV-S65GD
Body color
Black
Silver
Gold
Each difference point
STANDBY
STANDBY/ON
PAUSE
PLAY
STOP
SKIP
OPEN/CLOSE
PROGRESSIVE
DVD/VIDEO CD/CD
XV-S60 DVD/CD PLAYER
OPEN
/COSE
TV
DVD
REPEAT
123
56
89
0
+10
10
7
4
3D
PHONIC
TV/VIDEO
CANCEL
SUBTITLE
ANGLE
TV1
TV2
TV3
TV4
TV5
TV6
TV7
TV8
TV9
TV -/--
TV0
MUTING
AUDIO
VFP
DIGEST
PREVIO
US
NEXT
CLEAR
STROBE
SLOW+
SLOW
TITL
E
MEN
U
CHO
ICE
ENTER
CH+
SELECT
CH-
VOL
+
VOL
-
ON
SC
REE
N
+
ZOOM
RETURN
TV
DVD
STANDBY/ON
RM-SXVS60J REMOTE CONTROL
PROGRESSIVE
SCAN
XV-S60BK/XV-S62SL/XV-S65GD
1-2
1. This design of this product contains special hardware and many circuits and components specially
for safety purposes.
For continued protection, no changes should be made to the original design
unless authorized in writing by the manufacturer.
Replacement parts must be identical to those
used in the original circuits.
Services should be performed by qualified personnel only.
2. Alterations of the design or circuitry of the product should not be made.
Any design alterations of
the product should not be made.
Any design alterations or additions will
void the
warranty
and will further relieve the manufacture of responsibility for personal injury or property damage
resulting therefrom.
3. Many electrical and mechanical parts in the products have special safety-related characteristics.
These characteristics are often not evident from visual inspection nor can the protection afforded
by them necessarily be obtained by using replacement components rated for higher voltage,
wattage, etc.
Replacement parts which have these special safety characteristics are identified in
the Parts List of Service Manual.
Electrical components having such features are identified by
shading on the schematics and by (
) on the Parts List in the Service Manual.
The use of a
substitute replacement which does not have the same safety characteristics as the recommended
replacement parts shown in the Parts List of Service Manual may create shock, fire, or other
hazards.
4. The leads in the products are routed and dressed with ties, clamps, tubings, barriers and the
like to be separated from live parts, high temperature parts, moving parts and/or sharp edges
for the prevention of electric shock and fire hazard.
When service is required, the original lead
routing and dress should be observed, and it should be confirmed that they have been returned
to normal, after reassembling.
5. Leakage current check (Electrical shock hazard testing)
After reassembling the product, always perform an isolation check on the exposed metal parts of
the product (antenna terminals, knobs, metal cabinet, screw heads, headphone jack, control
shafts, etc.) to be sure the product is safe to operate without danger of electrical shock.
Do not use a line isolation transformer during this check.
Plug the AC line cord directly into the AC outlet.
Using a "Leakage Current Tester", measure
the leakage
current from each exposed metal parts of the cabinet , particularly any exposed
metal part having a return path to the chassis, to a known good earth ground. Any leakage
current must not exceed 0.5mA AC (r.m.s.)
Alternate check method
Plug the AC line cord directly into the AC outlet.
Use an AC voltmeter having, 1,000 ohms
per volt or more sensitivity in the following manner. Connect a 1,500
10W resistor paralleled by
a 0.15 F AC-type capacitor between an exposed
metal part and a known good earth ground.
Measure the AC voltage across the resistor with the
AC voltmeter.
Move the
resistor
connection
to each exposed
metal part, particularly any exposed metal part
having a return path to the chassis, and measure
the AC voltage across the resistor. Now, reverse
the plug in the AC outlet and repeat each
measurement. voltage measured Any must
not
exceed 0.75 V AC (r.m.s.). This corresponds to 0.5
1. This equipment has been designed and manufactured to meet international safety standards.
2. It is the legal responsibility of the repairer to ensure that these safety standards are maintained.
3. Repairs must be made in accordance with the relevant safety standards.
4. It is essential that safety critical components are replaced by approved parts.
5. If mains voltage selector is provided, check setting for local voltage.
Good earth ground
Place this
probe on
each exposed
metal part.
AC VOLTMETER
(Having 1000
ohms/volts,
or more sensitivity)
1500
10W
0.15 F AC TYPE
!
Burrs formed during molding may be left over on some parts of the chassis. Therefore,
pay attention to such burrs in the case of preforming repair of this system.
XV-S60BK/XV-S62SL/XV-S65GD
1-3
Preventing static electricity
Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged,
can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.
1.1. Grounding to prevent damage by static electricity
Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as DVD players.
Be careful to use proper grounding in the area where repairs are being performed.
1.1.1. Ground the workbench
1. Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over
it before placing the traverse unit (optical pickup) on it.
1.1.2. Ground yourself
1. Use an anti-static wrist strap to release any static electricity built up in your body.
1.1.3. Handling the optical pickup
1. In order to maintain quality during transport and before installation, both sides of the laser diode on the
replacement optical pickup are shorted. After replacement, return the shorted parts to their original condition.
(Refer to the text.)
2. Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power
source can easily destroy the laser diode.
1.2. Handling the traverse unit (optical pickup)
1. Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit.
2. Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific
details, refer to the replacement procedure in the text. Remove the anti-static pin when replacing the traverse
unit. Be careful not to take too long a time when attaching it to the connector.
3. Handle the flexible cable carefully as it may break when subjected to strong force.
4. It is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it
Conductive material
(conductive sheet) or iron plate
(caption)
Anti-static wrist strap
XV-S60BK/XV-S62SL/XV-S65GD
1-4
Full Fuse Replacement Marking
Graphic symbol mark
(This symbol means fast blow type fuse.)
should be read as follows ;
FUSE CAUTION
FOR CONTINUED PROTECTION AGAINST RISK
OF FIRE, REPLACE ONLY WITH SAME TYPE
AND RATING OF FUSES ;
1.6 A / 125 V
1.6 A / 125 V
Marquage Pour Le Remplacement
Complet De Fusible
PRECAUTIONS SUR LES FUSIBLES
POUR UNE PROTECTION CONTINUE CONTRE
DES RISQUES D'INCENDIE, REMPLACER
SEULEMENT PAR UN FUSIBLE DU MEME TYPE ;
Le symbole graphique (Ce symbole signifie
fusible de type a fusion rapide.)
doit etre interprete comme suit ;
Importance Admistering point on the Safety
B1
B2
B4
B3
R992
D992
EP902
B517
B516
B13
B14
C1
C2
C5
C8
C111
C707
C711
C714
C715
C716
C717
C721
C730
C731
C737
C738
C740
C741
C742
C743
C744
C745
C746
C747
C750
C751
C752
C753
C754
C755
C756
C757
C761
C762
C771
C772
C801
C806
C807
C808
C809
C810
C812
C813
C814
C815
C816
C817
C818
C902
C903
C905
C906
C907
C908
C909
C913
C914
C918
C960
C962
C963
C965
C966
C969
C973
C978
C979
C982
C984
C987
C989
C992
C997
C1701
C1702
CN3
CN512
CN513
CN701
CN801
CP951
B319
B320
B216
B75
D702
D901
D902
D903
D904
D908
D910
HS952
B78
D950
D951
D952
D953
D954
D956
D957
D960
D991
DI1
EP711
EP951
FC902
FC901
IC901
IC951
IC952
J700
J701
J702
J703
J801
J802
J804
JT102
JT202
K801
K902
L709
L710
L801
L802
L803
L804
L901
L952
L955
L957
L959
P901
PC901
PC902
B77
Q743
Q744
Q753
Q754
Q755
Q756
Q951
Q991
R711
R712
R713
R715
R726
R731
R740
R741
R742
R743
R748
R750
R751
R752
R753
R758
R761
R762
R764
R765
R766
R767
R771
R772
R774
R775
R776
R777
R780
R781
R782
R783
R790
R791
R792
R793
R797
R818
R901
R903
R904
R905
R906
R907
R908
R910
R911
R920
R956
R1721
RA1
RA2
RA3
S801
T901
T1701
B15
B16
B17
B18
B19
B20
B21
B22
B12
B24
B25
B26
B27
B28
B29
B30
B31
B32
B33
B34
B35
B36
B37
B38
B39
B40
B41
B42
B43
B515
B45
B46
B48
B49
B50
B55
B54
B229
B56
B57
B58
B875
B61
B62
B63
B64
B65
B66
B67
B69
B101
B102
B103
B104
B105
B106
B107
B108
B109
B110
B111
B112
B113
B114
B115
C748
B118
B119
C749
B122
B123
B125
B126
B127
B128
B129
B130
B131
B132
B133
B79
B202
B203
B204
B205
B206
B207
B208
B209
B212
B215
B218
B219
B220
B223
B224
B225
B226
B301
B302
B303
HS901
B304
B305
B306
B307
B308
B309
B311
B313
B314
B315
B316
B317
B318
B321
B322
B323
B324
B325
B326
B327
B328
B329
B611
C700
B402
B403
B404
B405
B406
C703
IC701
B408
B409
B410
B411
B412
B413
B414
B415
B416
B417
B418
B419
B420
B501
B502
B503
B504
B505
B506
B507
B508
B509
B510
B511
B512
B513
B514
B602
B603
B604
B605
B606
B607
B608
B610
B601
B701
B702
B703
CN802
B874
B753
B754
B755
B756
B757
B758
B759
B760
EP901
B852
B853
B854
B855
B856
B857
B858
B859
B860
B861
B862
B863
B864
B865
B866
B867
B868
B869
B870
B871
B872
B873
B330
B227
B705
B706
B422
C1800
B310
1.6A/125V
XV-S60BK/XV-S62SL/XV-S65GD
1-5
Precautions for Service
Handling of Traverse Unit and Laser Pickup
1. Do not touch any peripheral element of the pickup or the actuator.
2. The traverse unit and the pickup are precision devices and therefore must not be subjected to
strong shock.
3. Do not use a tester to examine the laser diode. (The diode can easily be destroyed by the
internal power supply of the tester.)
4. To replace the traverse unit, pull out the metal short pin for protection from charging.
5. When replacing the pickup, after mounting a new pickup, remove the solder on the short land
which is provided at the center of the flexible wire to open the circuit.
6. Half-fixed resistors for laser power adjustment are adjusted in pairs at shipment to match the
characteristics of the optical block.
Do not change the setting of these half-fixed resistors for laser power adjustment.
Destruction of Traverse Unit and Laser Pickup by Static Electricity
Laser diodes are easily destroyed by static electricity charged on clothing
or the human body. Before repairing peripheral elements of the traverse
unit or pickup, be sure to take the following electrostatic protection:
1. Wear an antistatic wrist wrap.
2. With a conductive sheet or a steel plate on the workbench on which
the traverse unit or the pick up is to be repaired, ground the sheet
or the plate.
3. After removing the flexible wire from the connector (CN101),
short-circuit the flexible wire by the metal clip.
4. Short-circuit the laser diode by soldering the land which is provided
at the center of the flexible wire for the pickup.
After completing the repair, remove the solder
to open the circuit.
Please refer to "Fig.4" of "Disassembly
method" for details.
Servo control
board
Short circuit
Short circuit