SERVICE MANUAL
DVD VIDEO PLAYER
No.A0030
Jun. 2002
COPYRIGHT
2002 VICTOR COMPANY OF JAPAN, LTD.
XV-S300BK / XV-S332SL
XV-S402SL / XV-S403SG
XV-S300BK/XV-S332SL
XV-S402SL/XV-S403SG
Each difference point
XV-S300BK
XV-S332SL
XV-S402SL
XV-S403SG
Black
Silver
Silver
Silver
-
-
O
O
-
-
O
O
Multi-Brand remote
(Remote controller)
Model
Body color
Optical digital out
XV-S300BK
UJ
XV-S332SL
A,UB,UG,UP,US,UT,UW,UX
Area Suffix
UJ ------------ U.S.A.Militaly
A ------------------- Australia
UB -------------- Hong Kong
UG --- Turkey,South Africa,
Egypt
UP --------------------- Korea
US --------------- Singapore
UT -------------------- Taiwan
UW --- Brazil,Mexico,Peru
UX ------------ Saudi Arabia
XV-S402SL
A,UG,UP,US,UT
XV-S403SG
UB,UG,US,UT,UX
This illustration is XV-S402SL
OPEN/
CLOSE
STANDBY/ON
DVD
TV1
12
3
45
6
78
9
10
0
+10
TV2
TV3
TV4
TV5
TV6
TV7
SUB TITLE
AUDIO
THEATER
POSITION
DIGEST
ANGLE
ZOOM
AMP VOL
-
+
3D
PHONIC
TV8
TV9
TV
PREVIOUS
CLEAR
SELECT
STROBE
NEXT
RETURN
VOL-
SLOW-
SLOW+
VOL+
TV/VIDEO
CANCEL
TV0
ENTER
MUTING
TV
DVD
RM-SXV007U
REMOTE CONTROL
DIS
PL
AY
ME
NU
T
O
P
ME
NU
C
HO
ICE
TV
PLAY
MODE
CH
+
CH
-
OPEN/CLOSE
STANDBY/ON
STANDBY
DOLBY
XV-S402 DVD/SUPER VCD/VCD/CD PLAYER
SKIP
PAUSE
PLAY
STOP
D I G I T A L
(For XV-S402SL/XV-S403SG Only)
VIDEO CD
For except XV-S300BK
XV-S300BK/XV-S332SL/XV-S402SL/XV-S403SG
2
TABLE OF CONTENTS
1
Important Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2
Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3
Caution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.4
Critical parts for safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.5
Preventing static electricity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.6
Handling the traverse unit (optical pickup) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.7
Importance admistering point on the safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.8
Precautions for Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2
Disassembly method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1
Main body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2
Loading assembly section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.3
Traverse mechanism assembly section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3
Adjustment method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.1
Initialization method. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.2
Display of "Laser current value" and "Jitter value" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.3
Flap adjustment of the pick-up guide shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.4
Attention when pick-up is exchanged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.5
Confirm method of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.6
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.7
Check points for each error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4
Description of major ICs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.1
74VHC00MTC-X (IC455,IC503) : 2-input nand gate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.2
74VHC74MTC-X (IC454) : ZIVA Wait . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.3
AN8703FH-V (IC101) : Frontend processor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.4
BA5983FM-X (IC201) : 4CH Driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.5
CY24203SC-X (IC571) : MPEG / Audio clock generator with VCXO . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.6
BA6664FM-X (IC251) : 3Phase Motor Driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.7
74VHCT08ASJ-X (IC704) : 2-input AND gate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.8
K3N5V1000F-J001 (IC402) :P2 ROM of 1,048,576word x 16 bit / 2,097,152 word x 8 bit . . . . . . . . . . 31
4.9
K4S641632F-TC75 (IC504) :CMOS SDRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.10
MN101C35DLD (IC701) : System controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.11
MN102L62GLH (IC401) : Unit CPU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4.12
MN103S28EGA (IC301) : Super optical disc controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
4.13
MM1565AF-X (IC951) / MM1563DF-X (IC953) : 500mA Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4.14
MN35505-X (IC703) : DAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
4.15
S-93C66AFJ-X (IC451) : EEPROM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
4.16
STR-G6551-F8 (IC901) : Switch regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
4.17
ZIVA-4.1-PB0 (IC501) : Back end - Digital decoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
XV-S300BK/XV-S332SL/XV-S402SL/XV-S403SG
3
SECTION 1
Important Safety Precautions
1.1 Safety Precautions
(1) This design of this product contains special hardware and
many circuits and components specially for safety purposes.
For continued protection, no changes should be made to the
original design unless authorized in writing by the
manufacturer. Replacement parts must be identical to
those used in the original circuits. Services should be
performed by qualified personnel only.
(2) Alterations of the design or circuitry of the product should
not be made. Any design alterations of the product should
not be made. Any design alterations or additions will void
the manufacturers warranty and will further relieve the
manufacture of responsibility for personal injury or property
damage resulting therefrom.
(3) Many electrical and mechanical parts in the products have
special safety-related characteristics. These characteris-
tics are often not evident from visual inspection nor can the
protection afforded by them necessarily be obtained by
using replacement components rated for higher voltage,
wattage, etc. Replacement parts which have these special
safety characteristics are identified in the Parts List of Service
Manual. Electrical components having such features are
identified by shading on the schematics and by (
)
on the Parts List in the Service Manual. The use of a sub-
stitute replacement which does not have the same safety
characteristics as the recommended replacement parts
shown in the Parts List of Service Manual may create
shock, fire, or other hazards.
(4) The leads in the products are routed and dressed with ties,
clamps, tubings, barriers and the like to be separated from
live parts, high temperature parts, moving parts and/or
sharp edges for the prevention of electric shock and fire
hazard. When service is required, the original lead routing
and dress should be observed, and it should be confirmed
that they have been returned to normal, after reassembling.
(5) Leakage shock hazard testing)
After reassembling the product, always perform an isolation
check on the exposed metal parts of the product (antenna
terminals, knobs, metal cabinet, screw heads, headphone
jack, control shafts, etc.) to be sure the product is safe to
operate without danger of electrical shock.
Do not use a line isolation transformer during this check.
· Plug the AC line cord directly into the AC outlet. Using a
"Leakage Current Tester", measure the leakage current
from each exposed metal parts of the cabinet, particu-
larly any exposed metal part having a return path to the
chassis, to a known good earth ground. Any leakage
current must not exceed 0.5mA AC (r.m.s.).
· Alternate check method
Plug the AC line cord directly into the AC outlet. Use an
AC voltmeter having, 1,000 ohms per volt or more sen-
sitivity in the following manner. Connect a 1,500
10W
resistor paralleled by a 0.15
F AC-type capacitor be-
tween an exposed metal part and a known good earth
ground.
Measure the AC voltage across the resistor with the AC
voltmeter.
Move the resistor connection to each exposed metal
part, particularly any exposed metal part having a return
path to the chassis, and measure the AC voltage across
the resistor. Now, reverse the plug in the AC outlet and
repeat each measurement. Voltage measured any must
not exceed 0.75 V AC (r.m.s.). This corresponds to 0.5
mA AC (r.m.s.).
1.2 Warning
(1) This equipment has been designed and manufactured to
meet international safety standards.
(2) It is the legal responsibility of the repairer to ensure that
these safety standards are maintained.
(3) Repairs must be made in accordance with the relevant
safety standards.
(4) It is essential that safety critical components are replaced
by approved parts.
(5) If mains voltage selector is provided, check setting for lo-
cal voltage.
1.3 Caution
Burrs formed during molding may be left over on some
parts of the chassis.
Therefore, pay attention to such burrs in the case of pre-
forming repair of this system.
1.4 Critical parts for safety
In regard with component parts appearing on the silk-screen
printed side (parts side) of the PWB diagrams, the parts that are
printed over with black such as the resistor (
), diode (
)
and ICP (
) or identified by the "
" mark nearby are critical
for safety.
When replacing them, be sure to use the parts of the same type
and rating as specified by the manufacturer. (Except the JC version)
Good earth ground
Place this
probe on
each exposed
metal part.
AC VOLTMETER
(Having 1000
ohms/volts,
or more sensitivity)
1500
10W
0.15 F AC TYPE
XV-S300BK/XV-S332SL/XV-S402SL/XV-S403SG
4
1.5 Preventing static electricity
Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged,
can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.
1.5.1
Grounding to prevent damage by static electricity
Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as DVD players.
Be careful to use proper grounding in the area where repairs are being performed.
(1) Ground the workbench
Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it before placing the
traverse unit (optical pickup) on it.
(2) Ground yourself
Use an anti-static wrist strap to release any static electricity built up in your body.
(3) Handling the optical pickup
(1) In order to maintain quality during transport and before installation, both sides of the laser diode on the replacement op-
tical pickup are shorted. After replacement, return the shorted parts to their original condition.
(Refer to the text.)
(2) Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power source can
easily destroy the laser diode.
1.6 Handling the traverse unit (optical pickup)
(1) Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit.
(2) Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific details, refer to the
replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too
long a time when attaching it to the connector.
(3) Handle the flexible cable carefully as it may break when subjected to strong force.
(4)I t is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it
Conductive material
(conductive sheet) or iron plate
(caption)
Anti-static wrist strap
XV-S300BK/XV-S332SL/XV-S402SL/XV-S403SG
5
1.7 Important for laser products
(1) CLASS 1 LASER PRODUCT
(2) DANGER : Invisible laser radiation when open and inter
lock failed or defeated. Avoid direct exposure to beam.
(3) CAUTION : There are no serviceable parts inside the
Laser Unit. Do not disassemble the Laser Unit. Replace
the complete Laser Unit if it malfunctions.
(4) CAUTION : The compact disc player uses invisible laser
radiation and is equipped with safety switches which
prevent emission of radiation when the drawer is open and
the safety interlocks have failed or are de feated.
It is dangerous to defeat the safety switches.
(5) CAUTION : If safety switches malfunction, the laser is able
to function.
(6) CAUTION : Use of controls, adjustments or performance
of procedures other than those specified herein may result
in hazardous radiation exposure.
CAUTION Please use enough caution not to see the
beam directly or touch it in case of an
adjustment or operation check.
REPRODUCTION AND POSITION OF LABEL and PRINT
WARNING LABEL and PRINT
CLASS
1
LASER P RODUCT
CAUTION: Invisible laser
radiation when open and
interlock failed or defeated.
AVOID DIRECT EXPOSURE
TO BEAM.
(e)
ADVARSEL: Usynlig laser-
stråling ved åbning, når
sikkerhedsafbrydere er ude
af funktion. Undgåudsæ
t-
telse for stråling
(d)
VARNING: Osynlig laser-
strålning när denna del är
öppnad och spärren är
urkopplad.
Betrakta
ej
strålen.
(s)
VARO: Avattaessa ja suo-
jalukitus ohitettaessa olet
alttiina
näkym ätt ömälle
lasersäteilylle. Älä
katso
säteeseen.
(f)