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SERVICE MANUAL
CD PORTABLE SYSTEM
No.20819
July. 2000
Printed in Japan
200007(S)
RC-BZ5LB/BZ5RD
RC-BZ6BU
(No.20819)
RC-BZ5LB/BZ5RD
RC-BZ6BU
Safety precautions
Importance administering point on the safety
Preventing static electricity
Important for laser products
Disassembly method
Adjustment method
Description of major ICs
RC-BZ5LB/BZ5RD
REMOTE CONTROL RM-SRCBZ5
REMOTE CONTROL RM-SRCBZ6
RC-BZ6BU
RC-BZ5LB/BZ5RD
RC-BZ6BU
Areas suffix
J ---------------- U.S.A.
C ------------- Canada
VICTOR COMPANY OF JAPAN, LIMITED
AUDIO & COMMUNICATION BUSINSS DIVISION
PERSONAL & MOBILE NETWORK B.U. 10-1,1Chome,Ohwatari-machi,Maebashi-city,371-8543,Japan
COPYRIGHT
2000 VICTOR COMPANY OF JAPAN, LTD.
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Contents
Comparison table
Item
RC-BZ5LB/BZ5RD RC-BZ6BU
Jog dial circuit
Not used
Used
Back light (LCD)
Not used
Used
Bass boost circuit
Not used
Used
Power amplifier
14W
18W
Electrical volume
Not used
Used


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RC-BZ5LB/BZ5RD
RC-BZ6BU
Safety precautions
1. This design of this product contains special hardware and many circuits and components specially
for safety purposes.
For continued protection, no changes should be made to the original design
unless authorized in writing by the manufacturer.
Replacement parts must be identical to those
used in the original circuits.
Services should be performed by qualified personnel only.
2. Alterations of the design or circuitry of the product should not be made.
Any design alterations of
the product should not be made.
Any design alterations or additions will
void the manufacturer`s
warranty and will further relieve the manufacture of responsibility for personal injury or property
damage resulting therefrom.
3. Many electrical and mechanical parts in the products have special safety-related characteristics.
These characteristics are often not evident from visual inspection nor can the protection afforded
by them necessarily be obtained by using replacement components rated for higher voltage,
wattage, etc.
Replacement parts which have these special safety characteristics are identified in
the Parts List of Service Manual.
Electrical components having such features are identified by
shading on the schematics and by (
) on the Parts List in the Service Manual.
The use of a
substitute replacement which does not have the same safety characteristics as the recommended
replacement parts shown in the Parts List of Service Manual may create shock, fire, or other
hazards.
4. The leads in the products are routed and dressed with ties, clamps, tubings, barriers and the
like to be separated from live parts, high temperature parts, moving parts and/or sharp edges
for the prevention of electric shock and fire hazard.
When service is required, the original lead
routing and dress should be observed, and it should be confirmed that they have been returned
to normal, after re-assembling.
5. Leakage current check (Electrical shock hazard testing)
After re-assembling the product, always perform an isolation check on the exposed metal parts
of the product (antenna terminals, knobs, metal cabinet, screw heads, headphone jack, control
shafts, etc.) to be sure the product is safe to operate without danger of electrical shock.
Do not use a line isolation transformer during this check.
Plug the AC line cord directly into the AC outlet.
Using a "Leakage Current Tester", measure
the leakage
current from each exposed metal parts of the cabinet , particularly any exposed
metal part having a return path to the chassis, to a known good earth ground. Any leakage
current must not exceed 0.5mA AC (r.m.s.)
Alternate check method
Plug the AC line cord directly into the AC outlet.
Use an AC voltmeter having, 1,000 ohms
per volt or more sensitivity in the following manner. Connect a 1,500
10W resistor paralleled by
a 0.15
F AC-type
capacitor
between an
exposed
metal part and a known good earth ground.
Measure the AC voltage across the resistor with the
AC voltmeter.
Move the resistor connection to each exposed metal
part, particularly any exposed metal part having a
return
path
to the
chassis, and measure the
AC
voltage across the resistor. Now reverse the plug in
the AC outlet and repeat each measurement voltage
measured any must not exceed 0.75 V AC (r.m.s.).
This corresponds to 0.5 mA AC (r.m.s.).
Good earth ground
Place this
probe on
each exposed
metal part.
AC VOLTMETER
(Having 1000
ohms/volts,
or more sensitivity)
1500
10W
0.15 F AC TYPE
! CAUTION Burrs formed during molding may be left over on some parts of the chassis. Therefore,
pay attention to such burrs in the case of preforming repair of this system.


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RC-BZ5LB/BZ5RD
RC-BZ6BU
Caution: For continued protection against risk of
fire, replace only with same type 3A/125V for
F902 and F903. This symbol specifies type of fast
operating fuse.
Precaution: Pour eviter risques de feux, remplacez
le fusible de surete de F902 et F903 comme le
meme type que 3A/125V.
Ce sont des fusibles suretes qui functionnes rapide.
Importance administering point on the safety
For USA and Canada / pour Etats - Unis d' Amerique et Canada
F901
Not
used
J9
POWER TRANSFORMER
CN307
CN306
D902
Power supply board
D903
D901
F902
F903
D904
R998
S901


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RC-BZ5LB/BZ5RD
RC-BZ6BU
CD Pick up
Land
Preventing static electricity
1.Grounding to prevent damage by static electricity
Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged,
can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.
2.About the earth processing for the destruction prevention by static electricity
Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as CD players.
Be careful to use proper grounding in the area where repairs are being performed.
2-1 Ground the workbench
Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over
it before placing the traverse unit (optical pickup) on it.
2-2 Ground yourself
Use an anti-static wrist strap to release any static electricity built up in your body.
3. Handling the optical pickup
1. In order to maintain quality during transport and before installation, both sides of the laser diode on the
replacement optical pickup are shorted. After replacement, return the shorted parts to their original condition.
(Refer to the text.)
2. Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power
source can easily destroy the laser diode.
4.Handling the traverse unit (optical pickup)
1. Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit.
2. Remove solder of the land on the flexible cable after replacing the optical pickup. For specific
details, refer to the replacement procedure in the text. Remove the anti-static pin when replacing the traverse
unit. Be careful not to take too long a time when attaching it to the connector.
3. Handle the flexible cable carefully as it may break when subjected to strong force.
4. It is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it
Conductive material
(conductive sheet) or iron plate
(caption)
Anti-static wrist strap
Attention when traverse unit is decomposed
1.Short the land before the card wire is removed from connector on
the Main board as shown in Figure.
(When the wire is removed without putting up solder, the CD pick-up
assembly might destroy.)
2.Please remove solder after connecting the card wire with
when you install picking up in the substrate.
*Please refer to "Disassembly method" in the text for pick-up and
how to detach the substrate.


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Important for laser products
1.CLASS 1 LASER PRODUCT
2.DANGER : Invisible laser radiation when open and inter
lock failed or defeated. Avoid direct exposure to beam.
3.CAUTION : There are no serviceable parts inside the
Laser Unit. Do not disassemble the Laser Unit. Replace
the complete Laser Unit if it malfunctions.
4.CAUTION : The compact disc player uses invisible
laserradiation and is equipped with safety switches
whichprevent emission of radiation when the drawer is
open and the safety interlocks have failed or are de
feated. It is dangerous to defeat the safety switches.
5.CAUTION : If safety switches malfunction, the laser is able
to function.
6.CAUTION : Use of controls, adjustments or performance of
procedures other than those specified herein may result in
hazardous radiation exposure.
REPRODUCTION AND POSITION OF LABELS
WARNING LABEL
! CAUTION Please use enough caution not to
see the beam directly or touch it
in case of an adjustment or operation
check.
CLASS 1
LASER PRODUCT