AUGUST 2000
HHEA-MANUFACTURING DIVISION
PA
!"#$%&'&
(')*+%&,
-&)*+%&,
./01$0234(567)8
N T S C
DP06 Chassis
SERVICE MANUAL
CONTENTS
SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SERVICING PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
TECHNICAL CAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
CIRCUIT PROTECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
CAUTIONS WHEN CONNECTING/DISCONNECTING THE HV CONNECTOR . . . . . .12
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
REMOTE CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
CUSTOMIZED PICTURE AND SOUND ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . .15
SERVICE ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
AUDIO LEVEL DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
PROTECTION CIRCUIT BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
DC VOLTAGE TABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
WAVEFORMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
BASIC CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
PRINTED CIRCUIT BOARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97
BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104
CHASSIS WIRING DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105
EXPLODED VIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111
REPLACEMENT PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112
QUICK REFERENCE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .145
CAUTION:
Before servicing this chassis, it is important that the service technician read the "Safety Precaution"
and "Product Safety Notices" in this service manual.
SAFETY NOTICE
USE ISOLATION TRANSFORMER WHEN SERVICING
Components having special safety characteristics are identified by a
on the schematics and on the parts list in this
Service Data and its supplements and bulletins. Before servicing the chassis, it is important that the service technician
read and follow the "Safety Precautions" and "Product Safety Notices" in this Service Manual.
PROJECTION COLOR TELEVISION
SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT
!
2
Components having special safety characteristics are identified by a
on the schematics and on the parts list in this service
manual and its supplements and bulletins. Before servicing this chassis, it is important that the service technician read and
follow the "Safety Precautions" and the "Product Safety Notices" in this Service Manual.
For continued X-Radiation protection, replace picture tube with original type or Hitachi approved equivalent type.
This Service Manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified
technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex
products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void warranty. If you
are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the
repair to a qualified service technician.
9:.!8!;
Lead in solder used in this product is listed by the California Health and Welfare agency as a known reproductive toxicant which
may cause birth defects or other reproductive harm (California Health and Safety Code, Section 25249.5).
When servicing or handling circuit boards and other components which contain lead in solder, avoid unprotected skin contact
with solder. Also, when soldering do not inhale any smoke or fumes produced.
This television receiver provides display of television closed captioning in accordance with section 15.119 of the FCC rules.
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LEAKAGE
CURRENT
TESTER
(READING
SHOULD NOT
BE ABOVE 0.5mA)
EARTH
GROUND
TEST ALL
EXPOSED
METAL SURFACES
DEVICE
UNDER
TEST
2-WIRE CORD
ALSO TEST WITH PLUG
REVERSED
(USING AC ADAPTER
PLUS AS REQUIRED)
Chassis
ground
High Impedance
H.V. meter
Deflection P.W.B.
FBT
(TH01)
High voltage
connector
AC Leakage Test
4
g. X-radiation TUBE: The primary source of X-
radiation in this receiver is the picture tube. The tube
utilized for the above mentioned function in this
chassis is specially constructed to limit X-radiation
emissions.
For continued X-radiation protection, the replacement
tube must be the same type as the original, Hitachi
approved type.
When troubleshooting and making test measure-
ments in a receiver with a problem of excessive high
voltage, avoid being unnecessarily close to the pic-
ture tube and the high voltage component.
Do not operate the chassis longer than is necessary
to locate the cause of excessive voltage.
h. X-radiation Shield
1. This receiver is provided with X-ray shield plates
for protection against X-radiation. Do not remove
X-ray shield plates A, B, or C shown in Fig. 1
unnecessarily,
when
troubleshooting
and/or
making test measurements.
2. To prevent X-radiation, after replacement of
picture tube and lens, confirm these components
to be fixed correctly to bracket and cabinet, and
not to be taken off easily.
Shield Plate A (1.6mm)
Glass Lens for Shielding
Shield Plate B (1.6mm)
Shield Plate B (1.6mm)
Shield Plate C (1.6mm)
Detailing X-radiation shield, ( ) plate thickness
Shield Plate B (1.6mm)
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5
2. Read and comply with all caution and safety-related
notes on or inside the receiver cabinet, on the
receiver chassis, or on the picture tube.
3. Design Alteration Warning Do not alter or add to
the mechanical or electrical design of this TV receiver.
Design alterations and additions including but not
limited to circuit modifications and the addition of
items such as auxiliary audio and/or video output
connectors, might alter the safety characteristics of
this receiver and create a hazard to the user. Any
design alterations or additions may void the
manufacturer's warranty and may make you, the
servicer, responsible for personal injury or property
damage resulting therefrom.
4. Picture Tube Implosion Protection Warning The
picture tube in this receiver employs integral
implosion
protection.
For
continued
implosion
protection, replace the picture tube only with one of
the same type number. Do not remove, install, or
otherwise handle the picture tube in any manner
without first putting on shatterproof goggles equipped
with side shields. People not so equipped must be
kept safely away while picture tubes are handled.
Keep the picture tube away from your body. Do not
handle the picture tube by its neck.
5. Hot Chassis Warning a. Some TV receiver chassis
are electrically connected directly to one conductor of
the AC power cord and may be safely serviced
without an isolation transformer only if the AC power
plug is inserted so that the chassis is connected to the
ground side of the AC power source. Confirm that the
AC power plug is inserted correctly with an AC
voltmeter by measuring between the chassis and a
known earth ground. If a voltage reading in excess of
1.0V is obtained, remove and reinsert the AC power
plug in the opposite polarity and again measure the
voltage potential between the chassis and a known
earth ground. b. Some TV receiver chassis normally
have 85V AC (RMS) between chassis and earth
ground regardless of the AC plug polarity. These
chassis can be safely serviced only with an isolation
transformer inserted in the power line between the
receiver and the AC power source, for both personnel
and test equipment protection. c. Some TV receiver
chassis have a secondary ground system in addition
to the main chassis ground. This secondary ground
system is not isolated from the AC power line. The two
ground systems are electrically separated by
insulating material that must not be defeated or
altered.
6. Observe original lead dress. Take extra care to assure
correct lead dress in the following areas: a. near
sharp edges, b. near thermally hot parts be sure
that leads and components do not touch thermally hot
parts, c. the AC supply, d. high voltage and e. antenna
wiring. Always inspect in all areas for pinched, out-of-
plate, or frayed wiring. Do not change spacing
between components and the printed circuit board.
Check AC power cord for damage.
7. Components, parts, and/or wiring that appear to have
overheated or are otherwise damaged should be
replaced with components, parts, or wiring that meet
original specifications. Additionally, determine the
cause of overheating and/or damage and, if
necessary, take corrective action to remove any
potential safety hazard.
8. PRODUCT SAFETY NOTICE Many TV electrical
and mechanical parts have special safety-related
characteristics some of which are often not evident
from visual inspection, nor can the protection they
give necessarily be obtained by replacing them with
components rated for higher voltage, wattage, etc.
Parts that have special safety characteristics are
identified in Hitachi service data by shading on
schematics and by a
in the parts list. Use of
substitute replacement that does not have the same
safety characteristics as the recommended replace-
ment part in Hitachi service data parts list might
create shock, fire, and/or other hazards. Product
safety is under review continuously and new
instructions are issued whenever appropriate. For the
latest information, always consult the appropriate
current Hitachi service literature. A subscription to, or
additional copies of service literature may be obtained
at a nominal charge from Hitachi.
!