CLARION PP-2515L-I - Service Manual Immediate Download

PP-2515L-I

- 1 -

Service Manual

Published by Service Dept.

Printed in Japan

Clarion Co., Ltd.

7-2, Shintoshin, Chuo-ku, Saitama-shi, Saitama 330-0081 Japan

Service Dept.: 7-2, Shintoshin, Chuo-ku, Saitama-shi, Saitama 330-0081 Japan

Tel: +81-48-601-3705 FAX: +81-48-601-3804

298-6505-00 Oct.2007

Model

NISSAN Automobile Genuine

AM/FM Radio CD Stereo

PP-2515L-I

(Genuine No. 28185 CF40B)

(ID No. CY51D)

SPECIFICATIONS

Radio section

Tuning system:

PLL frequency synthesizer system

Receive range:

AM 530kHz to 1710kHz

FM 87.9MHz to 107.9MHz

Intermediate frequency:

AM 450kHz

FM 10.7MHz

Quieting sensitivity:

AM Less than 38dBu(at 20dB S/N)

FM Less than 15dBu(at 30dB S/N)

Separation:

FM 22+5/-7dB(1kHz)

Auto tuning stop sensitivity:

AM 42+6/-6dBu(600kHz)

39+6/-6dBu(1000/1400kHz)

FM 32+6/-6dBu

CD section

Disc:

12cm,8cm Disc

Separation:

More than 50dB(20kHz LPF)

S/N ratio:

More than 74dB

AUX(CD) section

Separation:

More than 52dB(1kHz,3.0V input)

S/N ration:

More than 74dB(1kHz,3.0V input)

CMRR:

More than 40dB(1kHz,3.0V input)

General

Load impedance:

4 ohm

Power output:

40Wx4

Power supply voltage: DC13.2V(10.8V to 15.6V)

Negative ground

Back-up consumption: Less than 3mA

Dimensions(mm):

180(W) x 108(H) x 157.1(D)

COMPONENTS

PP-2515L-I

Main unit

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To engineers in charge of repair or

inspection of our products.

Before repair or inspection, make sure to follow the

instructions so that customers and Engineers in charge

of repair or inspection can avoid suffering any risk or

injury.

1. Use specified parts.

The system uses parts with special safety features against fire

and voltage. Use only parts with equivalent characteristics

when replacing them.

The use of unspecified parts shall be regarded as remodeling

for which we shall not be liable. The onus of product liability

(PL) shall not be our responsibility in cases where an accident

or failure is as a result of unspecified parts being used.

2. Place the parts and wiring back in their original positions after

replacement or re-wiring.

For proper circuit construction, use of insulation tubes, bond-

ing, gaps to PWB, etc, is involved. The wiring connection and

routing to the PWB are specially planned using clamps to keep

away from heated and high voltage parts. Ensure that they are

placed back in their original positions after repair or inspec-

tion.

If extended damage is caused due to negligence during re-

pair, the legal responsibility shall be with the repairing com-

pany.

PP-2515L-I

- 2 -

NOTE

We cannot supply PWB with component parts in principle.

When a circuit on PWB has failure, please repair it by com-

ponent parts base. Parts which are not mentioned in ser-

vice manual are not supplied.

3. Check for safety after repair.

Check that the screws, parts and wires are put back securely

in their original position after repair. Ensure for safety reasons

there is no possibility of secondary ploblems around the re-

paired spots.

If extended damage is caused due to negligence of repair, the

legal responsibility shall be with the repairing company.

4. Caution in removal and making wiring connection to the parts

for the automobile.

Disconnect the battery terminal after turning the ignition key

off. If wrong wiring connections are made with the battery con-

nected, a short circuit and/or fire may occur. If extensive dam-

age is caused due to negligence of repair, the legal responsi-

bility shall be with the repairing company.

5. Cautions in soldering

Please do not spread liquid flux in soldering.

Please do not wash the soldering point after soldering.

6. Cautions in soldering for chip capacitors

Please solder the chip capacitors after pre-heating for replace-

ment because they are very weak to heat.

Please do not heat the chip capacitors with a soldering iron

directly.

7. Cautions in handling for chip parts.

Do not reuse removed chips even when no abnormality is ob-

served in their appearance. Always replace them with new

ones. (The chip parts include resistors, capacitors, diodes, tran-

sistors, etc).

Please make an operation test after replacement.

8. Cautions in handling flexible PWB

Before working with a soldering iron, make sure that the iron

tip temperature is around 270

. Take care not to apply the

iron tip repeatedly(more than three times)to the same patterns.

Also take care not to apply the tip with force.

9. Turn the unit OFF during disassembly and parts replacement.

Recheck all work before you apply power to the unit.

10. Cautions in checking that the optical pickup lights up.

The laser is focused on the disc reflection surface through the

lens of the optical pickup. When checking that the laser opti-

cal diode lights up, keep your eyes more than 30cms away

from the lens. Prolonged viewing of the laser within 30cms

may damage your eyesight.

11. Cautions in handling the optical pickup

The laser diode of the optical pickup can be damaged by elec-

trostatic charge caused by your clothes and body. Make sure

to avoid electrostatic charges on your clothes or body, or dis-

charge static electricity before handling the optical pickup.

Top view of main unit

SERIAL NO.

MANUFACTURED

AM:530H-1710H

ISO

(FLAT MACHINE SCREW)

PART No.

FM:87.75MH-107.9MH

FREQUENCY RANGE

THIS DEVICE COMPLIES WITH PART 15 OF THE FCC

RULES.OPERATION IS SUBJECT TO THE FOLLOWING

TWOCONDITIONS:(1) THIS DEVICE MAY NOT CAUSE

HARMFUL INTERFERENCE,AND(2) THIS DEVICE MUST

ACCEPT ANYINTEREFENCE RECEIVED,INCLUDING

INTERFERENCE THATMAY CAUSE UNDESIRED

OPERATION.

THIS PRODUCTION COMPLIES WITH DHHS RULES 21 CFR

SUBCHAPTER J APPLICABLE AT DATE OF MANUFACTURE.

MOUNT SCREW

MODEL NO.

12V(-)GROUND

P/N

Clarion Co.,Ltd

PHASE BLOCK 7,CAVITE EXPORT PROCESSING

CLARION MANUFACTURIG CORPORATION OF THE PHILIPPINES

ZONE,ROSARIO,CAVITE,PHILIPPINES

MAX

CAUTIONS

Use of controls,adjustment,or performance of procedures

other than those specified herein,may result in hazard-

ous radiation exposure.

The compact disc player should not be adjusted or re-

paired by anyone except properly qualified service per-

sonnel.

Specifications and design are subject to change without

notice for further improvement.

11-1. Laser diode

The laser diode terminals are shorted for transportation in or-

der to prevent electrostatic damage. After replacement, open

the shorted circuit. When removing the pickup from the mecha-

nism, short the terminals by soldering them to prevent this

damage.

11-2. Actuator

The actuator has a powerful magnetic circuit. If a magnetic

material is put close to it. Its characteristics will change. En-

sure that no foreign substances enter through the ventilation

slots in the cover.

11-3. Cleaning the lens

Dust on the optical lens affects performance.

To clean the lens, apply a small amount of isopropyl alcohol to

lens paper and wipe the lens gently.

ADJUSTMENT

Item

Procedure

Measuring instrument

Clock accuracy

FM noise

convergence

1. Turn off and on the ACC switch, while holding CD-EJECT button and Power

button. Repeat it twice slowly.

2. Set a universal counter to TP201,adjust TC201 so that a reading of the counter is

0+0.1/-0.1 sec./day.

1. Input the 98.1MHz/55dBu(1kHz,30% MOD)signal.(VOL1.4V=0dB)

2. Adjust the outputs to -22+3/-3dB by VR102 when the SG output is set -20dBu.

Universal counter

SSG

Milli-volt meter

PP-2515L-I

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BLOCK DIAGRAM

Main section

IC501,505

NJM2060

EQ.

BL101

880-1921O

AM/FM TUNER

LPF

CD(GS-1) MECHANISM

RF AMP

DSP/SSP/DAC

DRIVER

IC301

NJM4558

NAVI AMP

Q301

NAVI ON

IC302

LC75412WH

ELECTRONIC

VOLUME

MUTE

IC201

uPD178078

SYSTEM CONTROL

POWER

SUPPLY

LCD DRIVER

IC1101

LC75883

LCD

A/C

INTERFACE

J701

J1002

J1001

CONNECTOR

NAVI(+)

NAVI(-)

NAVI ON

SIGNAL

FL SP(+)

FL SP(-)

FR SP(+)

FR SP(-)

RL SP(+)

RL SP(-)

RR SP(+)

RR SP(-)

ANT SIG

BACK UP

ILL. CONT

LIGHTING

ACC

GND

CD L-IN(+)

CD L-IN(-)

CD R-IN(+)

CD R-IN(-)

CD REQ

CD RX

CD TX

IC506

TA8275

POWER AMP

KEY

MATRIX

REMO-A

REMO-B

J1001

J1002

GND

NAVI GND

GND

DATA GND

J701

ANT101

REM-B

REM-A

REM-GND

LIGHTING SWITCH

ILLUMI CONTROL

PP-2515L-I

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EXPLODED VIEW/PARTS LIST

Main section

331-3466-81

MECH BRKT

816-2549-01

FLAT WIRE

311-1833-00

LOWER CASE

310-1739-00

UPPER CASE

716-0878-50

IT-SCREW

714-2606-8B MACHINE SCREW(M2.6x6)

714-2612-8B MACHINE SCREW(M2.6x12)

714-2603-89

MACHINE SCREW(M2.6x3)

347-5206-01

SHIELD SHEET

347-6521-11

SHIELD SHEET

345-8639-01

PROTECTOR

286-6645-08

SETPLATE

940-8107-07

ESCUTCHEON ASSY

380-5567-02

KNOB

716-0778-50

WAVE SCREW

016-0013-04

ROTARY ENCODER

331-4088-00

LCD COVER

335-7730-01

LED LEFLECTOR

379-1341-31

LCD

335-6804-81

LCD HOLDER

074-3012-64

OUTLET SOCKET(14P)

001-7080-91

LED(YEL)

001-7063-96

LED(YEL)

001-7093-90

LED(YEL)

076-0540-14

PLUG(14P)

074-1191-26

OUTLET SOCKET(26P)

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SWITCH PWB

013-6311-50

SWITCH

074-1068-11

OUTLET SOCKET

880-1921O

FM/AM TUNER

073-0762-90

TERMINAL

307-0683-00

REAR PLATE

092-0702-00

ANT-RECEPTACLE

716-0878-50

IT-SCREW

714-2606-8B MACHINE SCREW(M2.6x6)

073-0774-00

TERMINAL

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MAIN PWB

-----------

SUB PWB

076-0544-10

PLUG(10P)

076-0544-08

PLUG(8P)

331-3522-01

OUTLET HOLDER

074-1013-30

OUTLET SOCKET(12P)

074-1298-10

OUTLET SOCKET(8P)

313-1857-03

HEAT SINK

331-3471-81

SIDE PLATE

331-3472-81

SIDE PLATE

331-3467-03

ES-PLATE

929-5007-80

CD MECHANISM

NO.

PART NO.

DESCRIPTION

Q'TY

NO.

PART NO.

DESCRIPTION

Q'TY

CD mechanism section 929-5007-80

PP-2515L-I

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5 X

8 m

A X

x14

x10

x23

x19