CLARION PN-2702B-A - Service Manual Immediate Download

PN-2701B-A

PN-2702B-A

- 1 -

Published by Service Dept.

Printed in Japan

Clarion Co., Ltd.

50 Kamitoda, Toda-shi, Saitama 335-8511 Japan

Service Dept.: 5-66 Azuma , Kitamoto-shi, Saitama 364-0007 Japan

Tel: +81-48-541-2335 / 2432 FAX: +81-48-541-2703

298-6225-00 Feb.2005

Service Manual

Model

NISSAN Genuine (BOSE Type)

Cockpit Module

AM/FM Radio Stereo

6-CD Changer Deck

PN-2701B-A

(Genuine No. 28185 EH200)

(Xanavi Genuine No. CD6K-1210U)

PN-2702B-A

(Genuine No. 28185 EH500)

(Xanavi Genuine No. CD6K-1600C)

DIFFERENCE FEATURE LIST

CD section

Disc:

12cm Disc

Format:

CD-DA, MP3, WMA

MP3 Sampling rate:

MPEG1; 32kHz, 44.1kHz, 48kHz

MPEG2; 16kHz, 22.05kHz, 24kHz

MPEG3; 8kHz, 11.025kHz, 12kHz

MP3 Bit rate:

MPEG1; 48k to 320kbps/VBR

MPEG2; 24k to 160kbps/VBR

MPEG3; 24k to 160kbps/VBR

WMA Bit rate:

64k to 192kbps

Logical Format:

ISO9660 level1, 2

Romeo or Joliet

Separation:

More than 60dB(20kHz L.P.F.)

S/N ratio:

More than 80dB(20kHz, JIS-A)

Disortion:

Less tahn 0.1%(20kHz, L.P.F.)

General

Load impedance:

300 ohm / 2ch

Power output:

3.6V x 2ch

Power supply voltage: DC13.2V(10.8V to 15.6V)

Negative ground

Back-up consumption: Less than 0.3mA

Dimensions(mm):

182(W) x 100(H) x 167(D)

Weight:

Approx. 2.4kg

Specifications and design are subject to change without

notice for further improvement.

COMPONENTS

PN-2701B-A / PN-2702B-A

Main unit

-----------

PN-2701B-A

North America

PN-2702B-A

China

SPECIFICATIONS

Radio section

Tuning system:

PLL frequency synthesizer system

PN-2701B-A

AM 530kHz to 1,710kHz

FM 87.75Hz to 107.9MHz

PN-2702B-A

AM 531kHz to 1,602kHz

FM 87.5Hz to 108.0MHz

Intermediate frequency:

AM 450kHz

FM 10.7MHz

Quieting sensitivity:

AM Less than 37dBu(at 20dB S/N)

FM Less than 15dBu

(at 30dB S/N : MAIN ANT)

FM Less than 15dBu

(at 30dB S/N : SUB ANT)

Separation:

FM 22 +5/-7 dB(1kHz)

S/N ratio:

AM More than 40dB

FM More than 50dB

Model No.

Destination

PN-2701B-A

PN-2702B-A

- 2 -

NOTE

This unit is used the special adjustment jig for measur-

ing and operation.

In case that the main unit or the CD changer module is

transported for repair, the lock pin(966-0653-01) must

be set to fix the mechanism assy.

CAUTIONS

Use of controls,adjustment,or performance of procedures

other than those specified herein,may result in hazardous

radiation exposure.

The compact disc player should not be adjusted or repaired

by anyone except properly qualified service personnel.

(for PN-2701B-A)

This product includes technology owned by Microsoft

Corporation and cannot be used or distributed without a

license from MSLGP.

We cannot supply PWB with component parts in prin-

ciple. When a circuit on PWB has failure, please repair

it by component parts base. Parts which are not men-

tioned in service manual are not supplied.

Top view

To engineers in charge of repair or

inspection of our products.

Before repair or inspection, make sure to follow the

instructions so that customers and Engineers in

charge of repair or inspection can avoid suffering

any risk or injury.

1. Use specified parts.

The system uses parts with special safety features against

fire and voltage. Use only parts with equivalent character-

istics when replacing them.

The use of unspecified parts shall be regarded as remod-

eling for which we shall not be liable. The onus of product

liability (PL) shall not be our responsibility in cases where

an accident or failure is as a result of unspecified parts

being used.

2. Place the parts and wiring back in their original positions

after replacement or re-wiring.

For proper circuit construction, use of insulation tubes,

bonding, gaps to PWB, etc, is involved. The wiring con-

nection and routing to the PWB are specially planned us-

ing clamps to keep away from heated and high voltage

parts. Ensure that they are placed back in their original

positions after repair or inspection.

If extended damage is caused due to negligence during

repair, the legal responsibility shall be with the repairing

company.

3. Check for safety after repair.

Check that the screws, parts and wires are put back se-

curely in their original position after repair. Ensure for safety

reasons there is no possibility of secondary ploblems

around the repaired spots.

If extended damage is caused due to negligence of repair,

the legal responsibility shall be with the repairing company.

4. Caution in removal and making wiring connection to the

parts for the automobile.

Disconnect the battery terminal after turning the ignition

key off. If wrong wiring connections are made with the

battery connected, a short circuit and/or fire may occur. If

extensive damage is caused due to negligence of repair,

the legal responsibility shall be with the repairing company.

5. Cautions regarding chips.

Do not reuse removed chips even when no abnormality is

observed in their appearance. Always replace them with

new ones. (The chip parts include resistors, capacitors,

diodes, transistors, etc). The negative pole of tantalum

capacitors is highly susceptible to heat, so use special care

when replacing them and check the operation afterwards.

6. Cautions in handling flexible PWB

Before working with a soldering iron, make sure that the

iron tip temperature is around 270 . Take care not to ap-

ply the iron tip repeatedly(more than three times)to the

same patterns. Also take care not to apply the tip with force.

7. Turn the unit OFF during disassembly and parts replace-

ment. Recheck all work before you apply power to the unit.

8. Cautions in checking that the optical pickup lights up.

The laser is focused on the disc reflection surface through

the lens of the optical pickup. When checking that the la-

ser optical diode lights up, keep your eyes more than 30cms

away from the lens. Prolonged viewing of the laser within

30cms may damage your eyesight.

9. Cautions in handling the optical pickup

The laser diode of the optical pickup can be damaged by

electrostatic charge caused by your clothes and body. Make

sure to avoid electrostatic charges on your clothes or body,

or discharge static electricity before handling the optical

pickup.

9-1. Laser diode

The laser diode terminals are shorted for transporta-

tion in order to prevent electrostatic damage. After

replacement, open the shorted circuit. When

removing the pickup from the mechanism, short

the terminals by soldering them to prevent this

damage.

Lock pin

966-0653-01

MANUFACTURED

DO NOT DROP

WARNING

MOUNT

S CRE W

M5 X 8

MA X

FR E Q U E N C Y

R A N G E

A M :

530 - 1710 kHz

F M :

87.75 - 107.9 MHz

This product includes technology owned by Microsoft Corporation and

cannot be used or distributed without a license from MSLGP.

THIS PRODUCTION COMPLIES WITH DHHS RULES 21 CFR SUBCHAPTER J

APPLICABLE AT DATE OF MANUFACTURE.

THIS DEVICE COMPLIES WITH PA RT 15 OF THE FCC RULES, OPE

RATION IS SUBJECT TO THE FOLLOWING TWO CONDITIONS; (1)

THIS DEVICE MAY NOT CAUSE HARMFUL INTERFERENCE, AND (2)

THIS DEVICE MUST ACCEPT ANY INTERFERENCE RECEIVED, INCL

UDING INTERFERENCE THAT MAY CAUSE UNDESIRED OPERATION.

28185 EH200

PN-2701B

CD6K-1210U

Model No.

Xanavi No.

NISSAN No.

PN-2701B-A

PN-2702B-A

- 3 -

9-2. Actuator

The actuator has a powerful magnetic circuit. If a

magnetic material is put close to it. Its character-

istics will change. Ensure that no foreign substances

enter through the ventilation slots in the cover.

SYSTEM DIAGRAM

IT-Master system (The example of PN-2701B-A.)

This audio unnit has the following connection with a navigation system and accessories.

9-3. Cleaning the lens

Dust on the optical lens affects performance. To

clean the lens, apply a small amount of isopropyl

alcohol to lens paper and wipe the lens gently.

CONNECTOR LAYOUT

J501

TH18HW-CS2

(Power/SP/STRG-Remo)

N.C.

SP FL+

SP FL-

SP RL+

SP RL-

STRG SW A

ACC

ILL CONT(*2)

ILL

N.C.

SP FR+

SP FR-

N.C.

STRG-GND

STRG SW B

N.C.

B/U

GND

123456789

V12

V11

V09

V08

V07

V06

V05

V03

V01

V10

V04

V02

J201

TH12HW (TEL)

ANT101

GT-13SHA

(ANT-IN)

J250

TH08HW

(Audio-BUS/M-CAN)

ANT+B

MAIN ANT

SUB ANT

h01

h02

h03

h04

h05

h06

h07

h08

Audio BUS L+

Audio BUS R+

M-CAN H

M-CAN L

Audio BUS L-

Audio BUS R-

Audio BUS GND

N.C.

h11

h12

h13

h14

h15

h16

h17

h18

N.C.

TEL VOICE+(*1)

TEL VOICE-(*1)

N.C.

h19

h20

h21

h22

TEL GND

N.C.

h01

h11 h12 h13 h14 h15 h16

h17 h18 h19 h20 h21 h22

h02 h03 h04

h05 h06 h07 h08

J820

A12MW (N-BUS)

V01

V02

V03

V04

V05

V06

N-BUS L-

N-BUS L+

N-BUS R-

N-BUS R+

N-BUS-GND

DATA-GND

V07

V08

V09

V10

V11

V12

Source-CHG

NDS-REQ1

NDS-RXD

NDS-TXD

NDS CONT

NDS-REQ2

*2 : PN-2702B-A is not connected.

*1 : PN-2702B-A is not connected.

Control unit

(DVD-NAVI)

MIC

GPS-ANT

RGB

YS,HP,VP

UART

N-BUS

AUDIO

BLUETOOTH

TWIN

N-BUS AUDIO

ANT-AMP

UART

COMPOSIT

RGB

YS,HP,VP

N-BUS

BCU

HVAC

FM-MPX

MULTIMEDIA-CAN

Audio-BUS

GSM/CDMA

COMPOSIT

GUIDE-SIG

distributor

COMPOSIT selector

RR-DISP control

OSD

TWIN BOX

VEHICLE-CAN

TEL-SIG

RSE H/P SIGNAL

Rep eat

CAMERA

CONT

Rear view

CCD

DVD-DECK

COMPOSIT

RW-RST

Rear - 8" DSIP

AUDIO

PN-2701B-A

Road map disc

Front - 8" DISP

Headphone

Remote

controller

Dolby 5.1ch

DTS Decorder

Infrared receiver

Infrared transmitter

Video distributor

for backseat

Rear entertainment

Controller

for backseat

Center

switch

Steering

remote

contorller

FR-L

FR-R

RR-L

RR-R

(CENTER)

SUB WOOFER

BOSE system

(max. 14-SP)

BOSE AMP

L/R 2ch

ANALOG 5.1ch

Satelite Radio Tuner

PN-2701B-A

PN-2702B-A

- 4 -

CONNECTION OF SERVICE JIG

ADJUSTMENT

Item

Procedure

Measuring

instrument

FM noise

convergence

FM stop

sensitivity

<MAIN>

1. An antenna input is fixed to a main channel using a jig(Control panel unit).

2. Set an antenna input to main channel.

3. Input the FM 98.1/55dBu(1kHz, 22.5kHz MOD)signal. This state is standard

output(=0dB).

4. Adjust VR161 so that the output level becomes -25dB, when set the SSG output

is -20dB.

<SUB>

1. An antenna input is fixed to a sub channel using a jig(Control panel unit).

2. Set an antenna input to sub channel.

3. Input the FM 98.1/55dBu(1kHz, 22.5kHz MOD)signal. This state is standard

output(=0dB).

4. Adjust VR160 so that the output level becomes -20dB, when set the SSG output

is -20dB.

1. An antenna input is fixed to a main channel using a jig(Control panel unit).

2. Set an antenna input to main channel.

3. Input the 98.1MHz/55dBu(1kHz, 22.5kHz MOD)signal.

4. Adjust VR162 so that the input level becomes 32dB.

SSG

Digital tester

SSG

Digital tester

SUB

MAIN

ANT

M-CAN1

Molex04

SSG-1 : MAIN

PN-2701B-A / PN-2702B-A

SSG2 : SUB

ANT

M5 X 8 mm MAX

Adjustment point

VR160 (SUB)

VR161 (MAIN)

GT13

VR162

PN-2701B-A

PN-2702B-A

- 5 -

EXPLANATION OF IC

052-3188-00

M30843MW-M02GP

Audio CPU

Terminal Description

1: CTRST

: O : Contrast adjustment analogue output(DA).

2: SPEED

: IN : Speed Pulse input.

3: EEP/ST DA

:I/O: The serial data input/output for EEP and

Sub-tuner.

4: EEP/ST CK

: O : The serial clock output for EEP and Sub-

tuner.

5: BU DET

: IN : Backup detection signal input.

6: GND

: - : Ground.

7: CN VSS

: IN : Connect to VSS.

8: ILL ON

: IN : Illumination ON signal input.

9: SYS ON

: O : System ON signal output.

pin 10: RESET

: IN : Reset signal input.

pin 11: X out

: O : Crystal connection.

pin 12: VSS

: - : Negative voltage supply.

pin 13: X IN

: IN : Crystal connection.

pin 14: VDD

: - : Positive voltage supply.

pin 15: NMI

: IN : Connect to VDD.

pin 16: ACC IN

: IN : ACC ON flag input.

pin 17: NC

: O : Not in use.

pin 18: NC

: O : Not in use.

pin 19: TB

: IN : Time base input.

pin 20: NC

: O : Not in use.

pin 21: M CAN RX

: IN : M-CAN serial data input.

pin 22: M CAN TX

: O : M-CAN serial data output.

pin 23: Power IC Stndb : O : The standby signal output to Power IC.

pin 24: BEEP/BUZ

: O : BEEP out or the buz control.

pin 25: AMP ON

: O : AMP ON signal output.

pin 26: DIMMER

: O : PWM output.

pin 27: EEP/MT CK

: O : The clock pulse output to EEP/Main-tuner.

pin 28: EEP/MT DA

: O : The serial data output to EEP/Main-tuner.

pin 29: NDS TX

: O : The serial data output for NDS.

pin 30: NDS RX

: IN : The serial data input for NDS.

pin 31: NDS REQ 1

: IN : NDS request signal input.

pin 32: NDS CONT

: O : NDS/Automatic-changer select.

pin 33: 1&6-CD TX

: O : The serial data output for 1-CD & 6-CD-

Changer.

pin 34: 6-CD RX / CK

:I/O: The serial data input for 6-CD-Changer. Or

clock pulse output for 1-CD.

pin 35: NDS REQ 2

: IN : NDS request signal input.

pin 36: NDS S-CHG

: O : N-BUS audio signal select command out-

put.

pin 37: NC

: O : Not in use.

pin 38: NC

: O : Not in use.

pin 39: WRITE ONLY

: - : WRITE ONLY.

pin 40: NC

: O : Not in use.

pin 41: NC

: O : Not in use.

pin 42: NC

: O : Not in use.

pin 43: 1-CD RX

: IN : The serial data input from 1-CD.

pin 44: 1&6-CD REQ

: IN : The request signal input from 1-CD & 6-

CD-Changer.

pin 45: 1-CD CS

: O : The chip select signal output.

pin 46: 1-CD WUP

: O : The wakeup signal output.

pin 47: 1-CD RESET

: O : The reset signal output.

pin 48: CD ON

: O : CD ON signal output.

pin 49: Power IC Diag

: IN : Power IC Diagnosis signal input.

pin 50: LCD ON

: O : LCD ON signal output.

pin 51: KEY/LCD DO

: O : Serial data output for KEY IC or LCD IC.

pin 52: KEY/LCD CLK

: O : Clock output for KEY IC or LCD IC.

pin 53: KEY/LCD DI

: IN : Serial data input for KEY IC or LCD IC.

pin 54: KEY/LCD CE

: O : Chip Enable output for KEY IC or LCD IC.

pin 55: KEY/LCD S/R

: O : KEY IC

Standby output / LCD IC Reset

output.

pin 56: VOL-2

: IN : The volume pulse input.

pin 57: VOL-1

: IN : The volume pulse input.

pin 58: NC

: O : Not in use.

pin 59: NC

: O : Not in use.

pin 60: VDD

: - : Positive voltage supply.

pin 61: POWER-ON

: - : POWER-KEY.

pin 62: GND

: - : Ground

pin 63: RTLY-VOL2/TH : IN : Rotary volume pulse input / temperature.

pin 64: RTLY-VOL1

: IN : Rotary volume pulse input.

pin 65: MD WP

: O : MD wakeup, H = WAKE-UP, L = SLEEP.

pin 66: MD XCS

: O : MD chip select , H = CS ON.

pin 67: MD XSCK

: O : MD clock.

pin 68: CPU-MD

: O : The serial data output to MD.

pin 69: MD RESET

: O : L = RESET ON.

pin 70: MD XSRQ

: IN : MD request.

pin 71: NC

: O : Not in use.

pin 72: MD DI

: IN : The serial data input from MD.

pin 73: MD LD/RDS CK : IN : MD loading start signal input, DISC load-

ing beginning of L. And RDS clock input.

pin 74: MD ON/RDS DI : O : MD power supply control, H = Power ON.

pin 75: NC

: O : Not in use. And RDS data input.

pin 76: ST/SD/TWEET

:I/O: At AM station receiving, this port outputs

"L" by AM 900kHz receiving. At FM station

receiving, this port detects the stereo sig-

nal. And at seeking or scanning, this port

detects the SD signal.

pin 77: DSP INT

: IN : The interrupt command input from the DSP

IC.

pin 78: DSP RESET

: O : Reset signal output to the DSP IC.

pin 79: S METER

: IN : The input terminal of internal A/D convert-

er to monitor the radio field strength.

pin 80: PLL DI

: IN : Serial data input from the PLL IC.

pin 81: VFM PLL CE

: O : The chip enable signal output to the PLL

IC.

pin 82: VFM PLL DO

: O : Serial data output to the PLL IC.

pin 83: VFM PLL CK

: O : The clock pulse output to the PLL.

pin 84: VFM PLL DI

: IN : Serial data input from the PLL IC.

pin 85: VFM SD

: IN : Station detection signal input.

pin 86: VFM S METER : IN : The input terminal of internal A/D convert-

er to monitor the radio field strength.

pin 87: MD EJ/6-CD LD : IN : MD eject signal input. And 6-CD-Changer

loading start signal input.

pin 88: CD EJECT

: IN : CD eject signal input.

pin 89: PLL CK

: IN : PLL clock input.

pin 90: PLL DO

: O : Serial data output to the PLL IC.

pin 91: PLL CE

: O : The chip enable signal output to the PLL

IC.

pin 92: N REMO B

: IN : The input terminal of internal ADC for N-

remote-controller signal.

pin 93: N REMO A

: IN : The input terminal of internal ADC for N-

remote-controller signal.

pin 94: A GND

: - : Analog ground.

pin 95: NC

: O : Not in use.

pin 96: Vref

: - : Reference voltage.

pin 97: A VCC

: - : Positive voltage supply for the internal an-

alog section.

pin 98: DSP/PIC/RDS C : IN : The clock pulse input.

pin 99: DSP/PIC/RDS D : IN : The serial data input.

pin100: ANT ON

: O : Antenna ON command output.