PN-2165M-G,H
PN-2165M-I,M
- 1 -
Published by Service Dept.
Printed in Japan
Clarion Co., Ltd.
50 Kamitoda, Toda-shi, Saitama 335-8511 Japan
Service Dept.: 5-66 Azuma , Kitamoto-shi, Saitama 364-0007 Japan
Tel: +81-48-541-2335 / 2432 FAX: +81-48-541-2703
298-6147-00 Feb.2004
Service Manual
Model
Original model
Manual No.
ORIGINAL SERVICE MANUAL
This additional service manual is designed to be used to-
gether with original service manual.
PN-2165M-G
(Genuine No. 28185 4Z300)
(ID CY338 / Black Escutcheon)
PN-2165M-H
(Genuine No. 28185 4Z310)
(ID CY248 / Brown Escutcheon)
PN-2165M-I
(Genuine No. 28185 4Z320)
(ID CY358 / Gray Escutcheon)
PN-2165M-M
ROCKFORD FOSGAT
(Genuine No. 28185 4Z600)
(ID CY120 / Black Escutcheon)
PN-2165M-A,B,C
298-5779-00
NISSAN Automobile Genuine
AM/FM Radio CD Stereo
Model
Model
Model
DEFFARENCE FROM ORIGINAL
MODEL
1.Without fix equalizer curcuit of the main PWB section.
SPECIFICATIONS
Radio section
Tuning system:
PLL Frequency synthesizer system
Receive range:
AM
530kHz to 1,710kHz
FM
87.9MHz to 107.9MHz
Intermediate frequency:
AM
450 +3/ -3kHz
FM
10.7 +0.2/ -0.2MHz
Quieting sensitivity:
AM
Less than 32dBu(at 20dB S/N)
FM
Less than 10dBu(at 30dB S/N)
Separation:
FM
More than 20dB(at 1kHz)
Auto tuning stop sensitivity:
AM
36 +6/ -6dBu
FM
25 +6/ -6dBu
CD section
Disc:
12cm,8cm Disc
Frequency response:
17Hz to 20kHz(+3/ -3dB)
Separation:
More than 50dB(1kHz,0.5W)
S/N ratio:
More than 74dB(1kHz,5W)
Distortion:
Less than 0.4%(1kHz,0.5W)
General
Output power:
30W x4
Power supply voltage: DC14.4V(10.8V to 15.6V)
Negative ground
Back-up consumption: Less than 3mA
Dimensions(mm):
264.2(W) x63.6(H) x171.9(D)
Weight:
1.7kg
PN-2165M-G,H
PN-2165M-I,M
- 2 -
*
Specifications and design are subject to change without
notice for further improvement.
COMPONENT
PN-2165M-G / M-H / M-I / M-M
Main unit
-----------
1
NOTE
We cannot supply PWB with component parts in principle.
When a circuit on PWB has failure , please repair it by com-
ponent parts base. Parts which are not mentioned in ser-
vice manual are not supplied.
To engineers in charge of repair or
inspection of our products.
Before repair or inspection, make sure to follow the
instructions so that customers and Engineers in
charge of repair or inspection can avoid suffering
any risk or injury.
1. Use specified parts.
The system uses parts with special safety features against
fire and voltage. Use only parts with equivalent character-
istics when replacing them.
The use of unspecified parts shall be regarded as remod-
eling for which we shall not be liable. The onus of product
liability (PL) shall not be our responsibility in cases where
an accident or failure is as a result of unspecified parts
being used.
2. Place the parts and wiring back in their original positions
after replacement or re-wiring.
For proper circuit construction, use of insulation tubes,
bonding, gaps to PWB, etc, is involved. The wiring con-
nection and routing to the PWB are specially planned us-
ing clamps to keep away from heated and high voltage
parts. Ensure that they are placed back in their original
positions after repair or inspection.
If extended damage is caused due to negligence during
repair, the legal responsibility shall be with the repairing
company.
3. Check for safety after repair.
Check that the screws, parts and wires are put back se-
curely in their original position after repair. Ensure for safety
reasons there is no possibility of secondary ploblems
around the repaired spots.
If extended damage is caused due to negligence of repair,
the legal responsibility shall be with the repairing company.
4. Caution in removal and making wiring connection to the
parts for the automobile.
Disconnect the battery terminal after turning the ignition
key off. If wrong wiring connections are made with the bat-
tery connected, a short circuit and/or fire may occur. If ex-
tensive damage is caused due to negligence of repair, the
legal responsibility shall be with the repairing company.
5. Cautions regarding chips.
Do not reuse removed chips even when no abnormality is
observed in their appearance. Always replace them with
new ones. (The chip parts include resistors, capacitors,
diodes, transistors, etc). The negative pole of tantalum
capacitors is highly susceptible to heat, so use special care
when replacing them and check the operation afterwards.
6. Cautions in handling flexible PWB
Before working with a soldering iron, make sure that the
iron tip temperature is around 270 . Take care not to apply
the iron tip repeatedly(more than three times)to the same
patterns. Also take care not to apply the tip with force.
7. Turn the unit OFF during disassembly and parts replace-
ment. Recheck all work before you apply power to the unit.
8. Cautions in checking that the optical pickup lights up.
The laser is focused on the disc reflection surface through
the lens of the optical pickup. When checking that the la-
ser optical diode lights up, keep your eyes more than 30cms
away from the lens. Prolonged viewing of the laser within
30cms may damage your eyesight.
9. Cautions in handling the optical pickup
The laser diode of the optical pickup can be damaged by
electrostatic charge caused by your clothes and body. Make
sure to avoid electrostatic charges on your clothes or body,
or discharge static electricity before handling the optical
pickup.
9-1. Laser diode
The laser diode terminals are shorted for transporta-
tion in order to prevent electrostatic damage. After
replacement, open the shorted circuit. When remov-
ing the pickup from the mechanism, short the termi-
nals by soldering them to prevent this damage.
9-2. Actuator
The actuator has a powerful magnetic circuit. If a
magnetic material is put close to it. Its characteris-
tics will change. Ensure that no foreign substances
enter through the ventilation slots in the cover.
9-3. Cleaning the lens
Dust on the optical lens affects performance. To
clean the lens, apply a small amount of isopropyl
alcohol to lens paper and wipe the lens gently.
PN-2165M-G,H
PN-2165M-I,M
- 3 -
FEATURES
PN-2165M-G
PN-2165M-H
PN-2165M-I
PN-2165M-M
NISSAN PART NO.
28185 4Z300
28185 4Z310
28185 4Z320
28185 4Z600
ID NO.
CY338
CY348
CY358
CY120
RADIO
BAND
AM/FM
AM/FM
AM/FM
AM/FM
AUTO TUNING
SEEK/SCAN
SEEK/SCAN
SEEK/SCAN
SEEK/SCAN
FM DIVERSITY
AM N.C.
GLASS ANT.
INTERFACE
AUX CONNECTION
REMOTE CONTROL
PHONE CONNECTION
CD A/C CONNECTION
OTHERS
ESCUTCHEON
BLACK
BROWN
GRAY
BLACK
ILLUMINATION COLOR
WHITE
WHITE
WHITE
WHITE
POWER AMP
30W×4
30W×4
30W×4
30W×4
DIMMER
CLOCK
FIX EQ
AMP ON SIG
EXPLODED VIEW/PARTS LIST
Main section
1
10
10
10
10
11
12
2
3
4 5
6
8
18
18
18
16
16
14
7
18
15
13
13
18
18
18
16
16
17
13
13
9
16
Note)Some parts depend on each model.The model name is specified in the descripion .
(CY338;PN2165MG, CY348;PN2165MH, CY358;PN2165MI, CY120;PN2165MM )
NO.
PART NO.
DESCRIPTION
Q'TY
NO.
PART NO.
DESCRIPTION
Q'TY
*1
940-7894-63
ESCUTCHEON ASSY(CY338)
1
940-7894-64
ESCUTCHEON ASSY(CY348)
940-7894-65
ESCUTCHEON ASSY(CY358)
940-7894-63
ESCUTCHEON ASSY(CY120)
2
331-2448-01
LCD HOLDER
1
3
379-1161-20
INDICATOR
1
4
335-5779-00
COLOR FILTER
1
5
335-5777-00
LCD ILLUMI
1
6
335-5778-00
ILLUMI HOLDER
1
7
347-6178-00
COLOR FILTER
1
8
039-1502-01
SWITCH PWB
1
(WITHOUT COMPONENT)
9
335-6197-00
SPACER
1
10
347-2510-00
CUSHION TAPE
4
PN-2165M-G,H
PN-2165M-I,M
- 4 -
27
307-0613-01
REAR COVER
1
28
313-1739-00
HEAT SINK
1
29
714-2605-81
MACHINE SCREW(M2.6 x5)
11
30
714-2612-81
MACHINE SCREW(M2.6 x12)
6
31
800-0205-00
WIRE
1
*32
286-9269-06
SETPLATE(CY338)
1
286-9269-07
SETPLATE(CY348)
286-9269-08
SETPLATE(CY358)
286-9269-09
SETPLATE(CY120)
33
303-0471-01
UPPER COVER
1
34
304-0459-01
LOWER COVER
1
35
331-2450-00
MECH BRACKET(FRONT)
1
36
331-2451-00
MECH BRACKET(REAR)
1
37
331-2452-00
ESCUTCHEON BRACKET
2
38
702-3008-81
TAP SCREW
2
39
714-2303-81
MACHINE SCREW(M2.3 x3)
8
40
347-2022-01
PAPER PART
1
41
716-1494-00
IT SCREW(M2.6 x6)
4
42
816-2490-00
FLAT WIRE
1
43
929-0069-88
CD MECHANISM
1
*11
373-0957-30
DIAL COVER(CY338)
1
373-0957-40
DIAL COVER(CY348)
373-0957-50
DIAL COVER(CY358)
373-0957-21
DIAL COVER(CY120)
12
380-5433-00
KNOB
1
13
716-0872-00
PAD SCREW(M1.7 x5)
6
14
016-0010-15
VARIABLE RESISTOR
1
15
017-0447-09
PILOT LAMP(8V105mA)
2
16
017-0433-08
PILOT LAMP(14V40m)
5
17
013-6302-50
SWITCH
1
18
013-6300-51
SWITCH
13
19
039-1463-00
SUB PWB
1
(WITHOUT COMPONENT)
20
331-2449-01
CONNECTOR HOLDER
1
21
074-1185-10
OUTLET SOCKET(NS10/6MW)
1
22
039-1501-00
MAIN PWB
1
(WITHOUT COMPONENT)
23
880-1916B
AM/FM TUNER PACK
1
24
092-0702-00
ANT RECEPT
1
25
305-0272-01
SIDE PLATE(L)
1
26
305-0273-01
SIDE PLATE(R)
1
NO.
PART NO.
DESCRIPTION
Q'TY
NO.
PART NO.
DESCRIPTION
Q'TY
CD mechanism section : 929-0069-88
NO.
PART NO.
DESCRIPTION
Q'TY
NO.
PART NO.
DESCRIPTION
Q'TY
1-30
750-3099-00
ES-SPRING
1
1-31
816-2372-00
LEAD(BLUE)
1
1-32
816-2373-00
LEAD(WHITE)
1
1-33
966-0454-00
SH-RACK-ASSY
1
1-34
HBS-432-100 LS-GEAR-ASSY
1
1-35
SMA-146-100 SLED MOTOR-ASSY
1
1-36
SMA-151-100 SPINDLE MOTOR-ASSY
1
*2
966-0308-41
CHASSIS-ASSY
1
*3
966-0309-23
L-DISC-G-ASSY
1
*4
966-0310-41
SFT-P-CH-ASSY
1
5
966-0312-40
SHIFT-P-ASSY
1
6
966-0358-40
DRIVE-L-PL-ASSY
1
7
966-0359-40
SIDE-L-PL-ASSY
1
8
013-3879-01
CHUCKING SWITCH
1
9
039-0586-01
CHUCKING SWITCH PWB
1
(WITHOUT COMPONENT)
10
039-0588-01
SENSOR PWB
1
(WITHOUT COMPONENT)
11
060-0252-01
PHOTO-TR (PT4850F)
3
12
345-7513-01
CLAMPER SHEET
1
13
345-7514-00
S-PWB-SHEET
1
*14
620-0485-40
FRONT PLATE
1
*15
620-0488-40
S-L-LINK PLATE
1
16
620-0489-02
MOTOR PLATE
1
17
620-0492-01
MOTOR BRACKET
1
*18
620-0773-40
MECH-BRACKET
1
*19
621-0402-50
U-DISC GUIDE-F
1
*20
621-0243-50
ROLLER SLEEVE
2
*21
621-0248-51
RACK GEAR
1
*22
621-0249-50
ROLLER GEAR
1
*23
621-0250-50
DAMPER HOLDER
4
1
HBS-463-100 DRIVE UNIT
1
1-1
966-0314-40
STOP LINK-ASSY
1
1-2
966-0447-40
DR-PLATE-ASSY
1
1-3
966-0448-40
SIDE PLATE-ASSY
1
1-4
966-0449-40
CLAMP-LINK-ASSY
1
*1-5
969-0050-52
PICK UP UNIT
1
969-0050-04
1-6
013-7100-00
LIMIT SWITCH
1
*1-7
620-0198-40
CLAMPER PLATE
1
*1-8
620-0491-40
SPRING PLATE
1
1-9
620-0690-01
RATTLE PLATE
1
1-10
621-0205-02
CLAMPER RING
1
*1-11
621-0251-50
LOCK LINK
1
*1-12
621-0252-50
DISC STOPPER
1
*1-13
621-0253-50
MOTOR HOLDER
1
1-14
621-0255-02
SECOUND GEAR
1
*1-15
621-0375-50
SH-BASE
1
1-16
621-0357-03
PICK UP GUIDE
1
*1-17
621-0358-50
LS-HOLDER-F
1
*1-18
621-0359-50
LS-HOLDER-R
1
1-19
622-1073-02
CLAMPER ROLLER
1
1-20
714-2003-81
MACHINE SCREW(M2X3)
10
1-21
716-0675-00
SCREW(M2X5.5)
2
1-22
716-1468-00
SCREW(M2X2.5)
2
1-23
716-1555-00
WAVE SCREW(M2X5)
1
1-24
716-1733-00
SCREW(M1.7X2.3)
2
1-25
732-2004-11
SEMS SCREW
2
1-26
739-1735-17
PRECISION SCREW
2
1-27
746-0761-00
WASHER
2
1-28
750-3097-03
CLAMPER SPRING
1
1-29
750-3098-00
L-LINK SPRING
1
* Mark parts are differed original service manual.
PN-2165M-G,H
PN-2165M-I,M
- 5 -
A7
L1
K
A11
L1
N
A5
D1
A10
P
D2
D5
D6
D7
D4
D3
L2
D4
D7
H2
H1
M
D5
D6
J
I2
H2
H1
C2
C1
I1
I2
I3
I1
P
N
B
F2
F1
E3
M
A4
I3
D2
D3
A11
A7
K
A4
A6
F1
A5
A8
G
A9
A1 A10
D1
G
A9
E4
E4
A1
A3
B
E1
E2
E3
A2
A6
F2
A8
C2
E1
E2
A3
A2
C1
43
750-3094-00
S-ARM SPRING
1
44
750-3096-01
DR-SPRING-R
1
45
750-3098-00
L-LINK SPRING
1
46
750-3164-00
DR-SPRING-LR
1
47
750-3188-00
DR-SPRING-F-B
1
48
750-3189-00
SIDE-L-SPRING
1
49
750-3201-00
DR-SPRING-F-R
1
50
750-3202-00
CENTER SPRING-B
1
51
800-4904-60
VINYL-COAT-WIRE(BLK)
1
52
800-4910-60
VINYL-COAT-WIRE(BLK)
1
53
801-4910-60
VINYL-COAT-WIRE(BRN)
1
54
802-4904-60
VINYL-COAT-WIRE(RED)
1
55
802-4910-60
VINYL-COAT-WIRE(RED)
1
56
804-4910-60
VINYL-COAT-WIRE(YEL)
1
57
001-0563-00
DIODE
3
58
HBS-430-100 GEAR-PLATE-ASSY
1
*59
039-1088-05
MECHANISM PWB
1
(WITHOUT COMPONENT)
60
SMA-147-100 LOADING MOTOR-ASSY
1
24
621-0258-03
LOADING ROLLER
2
25
622-1072-05
ROLLER SHAFT
1
26
622-1219-01
SHIFT ROLLER
1
27
629-0058-00
DAMPER-VA
4
28
714-2003-81
MACHINE SCREW(M2X3)
8
29
714-2603-81
MACHINE SCREW(M2.6X3)
5
30
716-1468-00
SCREW(M2X2.5)
2
31
716-1507-00
SCREW(M2X3)
2
32
716-1670-00
SCREW(M2X4)
6
33
716-1677-00
SCREW(M2X5)
1
34
716-1704-00
SCREW(M2X7)
1
35
716-1742-00
SCREW(M2X5)
1
36
743-1500-10
E-RING
3
37
746-0712-03
WASHER
1
38
746-0762-00
WASHER
1
39
746-0877-02
WASHER
2
40
750-3090-02
RO-SPRING-L
1
41
750-3091-03
RO-SPRING-R
1
42
750-3092-03
SHIFT SPRING
1
NO.
PART NO.
DESCRIPTION
Q'TY
NO.
PART NO.
DESCRIPTION
Q'TY