CLARION PN-2165M-A - Service Manual Immediate Download

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PN-2165M

Published by Service Dept.

Printed in Japan

Clarion Co., Ltd.

Export Division - 22-3, Shibuya 2-chome, Shibuyaku, Tokyo, 150-8335 Japan

Tel: 03-3400-1121

Service Dept.- 50 kamitoda,Toda-shi,Saitama,335-8511 Japan Tel: 048-443-1111

FAX:048-433-6996

298-5779-00 Dec.1999 P

Service Manual

Model

NISSAN Automobile Genuine

AM/FM Radio CD Stereo

(ID No. CY018 / Black Escutcheon)

(ID No. CY038 / Brown Escutcheon)

(ID No. CY068 / Gray Escutcheon)

·¡

SPECIFICATIONS

Radio section

Tuning system:

PLL Frequency synthesizer system

Receive range:

530kHz to 1,710kHz

87.9MHz to 107.9MHz

Intermediate frequency:

450·}3kHz

10.7·}0.2MHz

Quieting sensitivity:

Less than 32dBÊ(at 20dB S/N)

Less than 10dBÊ(at 30dB S/N)

Separation:

More than 20dB(at 1kHz)

Auto tuning stop sensitivity:

36·}6dBÊ

25·}6dBÊ

General

Output power:

30W·~4

Power supply voltage: DC14.4V(10.8V to 15.6V)

Negative ground

Back-up consumption: Less than 3mA

Dimensions(mm):

264.2(W)·~63.6(H)·~171.9(D)

Weight:

1.7kg

·¦

Specifications and design are subject to change without

notice for further improvement.

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COMPONENT

PN-2165M-A / PN-2165M-B / PN-2165M-C

Main unit

·|·|·|·|·|

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NOTE

We cannot supply PWB with component parts in principle.

When a circuit on PWB has failure , please repair it by com-

ponent parts base. Parts which are not mentioned in ser-

vice manual are not supplied.

PN-2165M-B

PN-2165M-C

PN-2165M-A

(Genuine No. 28185 5M000)

(Genuine No. 28185 5M010)

(Genuine No. 28185 5M020)

CD section

Disc:

12cm,8cm Disc

Frequency response:

17Hz to 20kHz(·}3dB)

Separation:

More than 50dB(1kHz,0.5W)

S/N ratio:

More than 74dB(1kHz,5W)

Distortion:

Less than 0.4%(1kHz,0.5W)

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PN-2165M

To engineers in charge of repair or

inspection of our products.

Before repair or inspection, make sure to follow

the instructions so that customers and Engineers

in charge of repair or inspection can avoid suf-

fering any risk or injury.

1. Use specified parts.

The system uses parts with special safety features against

fire and voltage. Use only parts with equivalent charac-

teristics when replacing them.

The use of unspecified parts shall be regarded as re-

modeling for which we shall not be liable. The onus of

product liability (PL) shall not be our responsibility in cases

where an accident or failure is as a result of unspecified

parts being used.

2. Place the parts and wiring back in their original positions

after replacement or re-wiring.

For proper circuit construction, use of insulation tubes,

bonding, gaps to PWB, etc, is involved. The wiring con-

nection and routing to the PWB are specially planned

using clamps to keep away from heated and high voltage

parts. Ensure that they are placed back in their original

positions after repair or inspection.

If extended damage is caused due to negligence during

repair, the legal responsibility shall be with the repairing

company.

3. Check for safety after repair.

Check that the screws, parts and wires are put back se-

curely in their original position after repair. Ensure for

safety reasons there is no possibility of secondary

ploblems around the repaired spots.

If extended damage is caused due to negligence of re-

pair, the legal responsibility shall be with the repairing

company.

4. Caution in removal and making wiring connection to the

parts for the automobile.

Disconnect the battery terminal after turning the ignition

key off. If wrong wiring connections are made with the

battery connected, a short circuit and/or fire may occur.

If extensive damage is caused due to negligence of re-

pair, the legal responsibility shall be with the repairing

company.

5. Cautions regarding chips.

Do not reuse removed chips even when no abnormality

is observed in their appearance. Always replace them

with new ones. (The chip parts include resistors, capaci-

tors, diodes, transistors, etc). The negative pole of tanta-

lum capacitors is highly susceptible to heat, so use spe-

cial care when replacing them and check the operation

afterwards.

6. Cautions in handling flexible PWB

Before working with a soldering iron, make sure that the

iron tip temperature is around 270

. Take care not to

apply the iron tip repeatedly(more than three times)to the

same patterns. Also take care not to apply the tip with

force.

7. Turn the unit OFF during disassembly and parts replace-

ment. Recheck all work before you apply power to the

unit.

8. Cautions in checking that the optical pickup lights up.

The laser is focused on the disc reflection surface through

the lens of the optical pickup. When checking that the

laser optical diode lights up, keep your eyes more than

30cms away from the lens. Prolonged viewing of the la-

ser within 30cms may damage your eyesight.

9. Cautions in handling the optical pickup

The laser diode of the optical pickup can be damaged by

electrostatic charge caused by your clothes and body.

Make sure to avoid electrostatic charges on your clothes

or body, or discharge static electricity before handling the

optical pickup.

9-1. Laser diode

The laser diode terminals are shorted for transpor-

tation in order to prevent electrostatic damage.

After replacement, open the shorted circuit. When

removing the pickup from the mechanism, short

the terminals by soldering them to prevent this

damage.

9-2. Actuator

The actuator has a powerful magnetic circuit. If a

magnetic material is put close to it. its characteris-

tics will change. Ensure that no foreign substances

enter through the ventilation slots in the cover.

9-3. Cleaning the lens

Dust on the optical lens affects performance. To

clean the lens, apply a small amount of isopropylalcohol

to lens paper and wipe the lens gently.

FEATURES

PN-2165M-A

PN-2165M-B

PN-2165M-C

NISSAN PART NO.

28185 5M000

28185 5M010

28185 5M020

ID NO.

CY018

CY038

CY068

RADIO

BAND

AM/FM

AUTO TUNING

SEEK/SCAN

FM DIVERSITY

AM N.C.

GLASS ANT.

INTERFACE

AUX CONNECTION

(((

REMOTE CONTROL

PHONE CONNECTION

CD A/C CONNECTION

OTHERS

ESCUTCHEON

BLACK

BROWN

GRAY

ILLUMINATION COLOR

WHITE

POWER AMP

30W×4

DIMMER

(((

CLOCK

(((

AMP ON SIG

(((

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PN-2165M

Item

Procedure

Measuring

instrument

ADJUSTMENT

Clock

accuracy

adjustment

1. Make the unit test mode as follows:

Turn the ACC switch on and off 4 times while pressing the POWER button and the

EJECT button.(The version number of the microcomputer is displayed, and the

beep signal sounds.)

2. Adjust TC301 so that the reading of CLK TP(pin44 of IC301) is 0

0.1sec.

(When the ACC switch is turned off, test mode is canceled.)

Universal timer

pin 47 : POWER SW_ : IN : Power switch pulse input. Negative logic.

pin 48 : AMP ON

: O : "H"= Power amplifier ON.

pin 49 : COMBI ON

: O : "H"= Combi ON.

pin 50 : AUX ON_

: IN : "L"= AUX ON.

pin 51 : VOL CE

: O : Chip enable signal output to the Volume

IC (LC75386).

pin 52 : VOL CLK

: O : Clock pulse output to the Volume IC

(LC75386).

pin 53 : VOL DATA

: O : Serial data output to the Volume IC

(LC75386).

pin 54 : VOL MUTE_

: O : Mute signal output to the Volume IC

(LC75386). Negative logic.

pin 55 : SUB SYNC

: IN : Sub code block signal input.

pin 56 : NU

: O : Not in use.

pin 57 : FM ON_

: O : FM ON flag output. Negative logic.

pin 58 : AM ON_

: O : AM ON flag output. Negative logic.

pin 59 : CD ON_

: O : "L"= CD ON.

pin 60 : AF MUTE_

: O : "L"= Audio mute ON.

pin 61 : NU

: IN : Not in use.

pin 62 : NU

: IN : Not in use.

pin 63 : NU

: IN : Not in use.

pin 64 : NU

: IN : Not in use.

pin 65 : CLOCK INH

: IN : "L"= Clock display ON.

pin 66 : EJECT INH

: IN : "L"= with the dual stage eject.

pin 67 : HOLD_

: IN : ACC ON detect terminal. Negative logic.

pin 68 : SNS

: IN : Voltage sensor terminal.

pin 69 : AM IF

: IN : AM IF signal input.

pin 70 : FM IF

: IN : FM IF signal input.

pin 71 : NU

: O : Not in use.

pin 72 : NU

: O : Not in use.

pin 73 : VDD

: O : Positive supply voltage.

pin 74 : AM OSC

: IN : AM VCO signal input.

pin 75 : FM OSC

: IN : FM VCO signal input.

pin 76 : GND

: - : Ground.

pin 77 : NU

: O : Not in use.

pin 78 : EO 1

: O : PLL error out.

pin 79 : TEST 1

: - : Not in use.

pin 80 : X OUT

: O : 4.5MHz crystal connection.

Table 1. Loading motor control output

Eject

Brake

Stop

( pin 6 )

CCW ( pin 7 )

Table 2. Key matrix

KR 0

KR 1

KR 2

KR 3

(pin27)

(pin28)

(pin29)

(pin30)

KS 0

FM/AM

(pin19)

KS 1

M 1

M 2

M 3

AUDIO

(pin20)

APS-REW

RPT

APS-FF

KS 2

M 4

M 5

M 6

(pin21)

REW

KS 3

Tune-UP

Tune-Down

Seek-Up

Seek-Down

(pin22)

Disk-Up

Disk-Down

Scan-Up

Scan-Down

Clock

LC72366-9531

052-1160-00 CD and Tuner Controller

1. Terminal Description

1 : X IN

: IN : 4.5MHz crystal connection.

2 : TEST 2

: IN : Open or connect to ground.

3 : RF MUTE

: O : IF control signal output. "H"= SEEK.

4 : ST_/TW_/SD

: O : AM : Output "L" ,when received 900kHz.

FM : "L"= Stereo ON.

AM/FM SEEK : Station detect signal in-

put.

5 : CHU SW_

: IN : "L"= Disc chucked.

6 : CW

: O : Loading motor control output.

Ref. Table 1.

7 : CCW

: O : Loading motor control output.

Ref. Table 1.

8 : TR C

: IN : Photo sensor signal input from the CD

mechanism.

9 : TR B

: IN : Photo sensor signal input from the CD

mechanism.

pin 10 : TR A

: IN : Photo sensor signal input from the CD

mechanism.

pin 11 : CD 3

: I/O : Data communication line with TC9432.

pin 12 : CD 2

: I/O : Data communication line with TC9432.

pin 13 : CD 1

: I/O : Data communication line with TC9432.

pin 14 : CD 0

: I/O : Data communication line with TC9432.

pin 15 : CD CK

: O : Clock pulse output to TC9432.

pin 16 : CD CE_

: O : Chip enable signal output to TC9432.

Negative logic.

pin 17 : CD RESET_

: O : Reset pulse output to TC9432.

Negative logic.

pin 18 : NU

: O : Not in use.

pin 19 : KS 0

: O : Key scan output. Ref. Table 2.

pin 20 : KS 1

: O : Key scan output. Ref. Table 2.

pin 21 : KS 2

: O : Key scan output. Ref. Table 2.

pin 22 : KS 3

: O : Key scan output. Ref. Table 2.

pin 23 : NU

: O : Not in use.

pin 24 : NU

: O : Not in use.

pin 25 : NU

: O : Not in use.

pin 26 : NU

: O : Not in use.

pin 27 : KR 0

: IN : Key scan input. Ref. Table 2.

pin 28 : KR 1

: IN : Key scan input. Ref. Table 2.

pin 29 : KR 2

: IN : Key scan input. Ref. Table 2.

pin 30 : KR 3

: IN : Key scan input. Ref. Table 2.

pin 31 : VDD

: - : Positive supply voltage.

pin 32 : EJECT SW_

: IN : CD eject key signal input.

Negative logic.

pin 33 : LCD DATA

: O : Serial data output to LCD driver

(LC75822).

pin 34 : LCD CLCK

: O : Serial clock output to LCD driver

(LC75822).

pin 35 : LCD CE

: O : Chip enable signal output to LCD driver

(LC75822).

pin 36 : LCD INH_

: O : Inhibit signal output to LCD driver

(LC75822).

Negative logic.

pin 37 : SYS ON

: O : Power supply control signal output.

pin 38 : NU

: O : Not in use.

pin 39 : NU

: O : Not in use.

pin 40 : NU

: O : Not in use.

pin 41 : RADIO ON

: O : "H"= Radio ON.

pin 42 : LCD ON_

: O : "L"= LCD back light ON.

pin 43 : NU

: O : Not in use.

pin 44 : BEEP

: O : Beep out(3.75kHz).

pin 45 : VOL 1

: IN : Volume control pulse input from the rota-

ry switch.

pin 46 : VOL 2

: IN : Volume control pulse input from the rota-

ry switch.

EXPLANATION OF IC

- 4 -

PN-2165M

·¡

BLOCK DIAGRAM

IC301

System controller

ANT101

BL101

AM/ FM Tuner

Q103

L.P.F

IC201

Electro. volume

AUX L/ R

FM L/ R

AM- L/ R

CD L/ R

Fix. EQ block

IC601

IC602

IC603

IC604

Power amp.

30WX4ch

,i 201

AUX 8pin DIN

,i 701

NS10MW/ NS06MW

FL RL

RR FR

,p411

AMT- ON

Q421

AMP- ON

RADIO- ON

AMP- ON

B/ U

,p409

CD+8V

,p402

SYS+9V

AUX ON

COMBI ON

IC901

LCD driver

LCD901

Indicator

SYS+5V

Key matrix

Escutcheon module

CD mechanism module

KS- 0

KS- 1

KS- 2

KS- 3

IC1

RF amp

IC2

Digital sig processor

with Digital servo

IC3

Servo driver

CD+8V

ANT- ON

RADIO- ON

OSC

IC605

AM/ FM OSC

CD+5V

Power supply block

KR- 0

KR- 1

KR- 2

VOL- 1

VOL- 2

PWR- SW

EJ- WS

LCD- INH

LCD- CE

LCD- CLK

LCD- DATA

KS- 0

KS- 1

KS- 2

KS- 3

KR- 0

KR- 1

KR- 2

VOL- 1

VOL- 2 / PWR- SW / EJ- WS

LCD- INH

LCD- CE

LCD- CLK

LCD- DATA

PL+B

PL·|

ILL·{

ILL·|

IC4

Motor driver

Spindle motor

Sled motor

Loading motor

AMP- ON

B/ U

AMP- ON

B/ U

,p405

SYS+12V

,p407

CD ON

CD- ON

ACC

Q301

Q503

ACC- DET

ACC- ON

,p410

VDD+5V

,p422

SYS+5V

SYS- ON

,p401

CD+5V

,p417

PL+B

,p419

,p420

R420

ILL+

ILL-

,p106

AM+B

,p107

FM+B

SYS+9V

AM- ON

FM- ON

SYS+9V

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PN-2165M

·¡

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