CLARION PE-2721E-A - Service Manual Immediate Download

Service Manual

Model

-1-

(PE-2721E-A )

SPECIFICATIONS

Radio section

Tuning system:

PLL synthesizer tuner

Receiving frequencies:

FM 87.5 to 108MHz

(0.05MHz steps)

MW 531 to 1602kHz

(9kHz steps)

LW 153 to 279kHz

(3kHz steps)

CD player section

System:

Compact disc digital audio system

Frequency response:

5Hz to 20kHz(+1/-1dB)

Signal to noise ratio:

100dB(1kHz)

Dynamic range:

95dB(1kHz)

Distortion:

0.01%

General

Output power:

25Wx4 (DIN45324, +B=14.4V)

Power supply voltage:

14.4V DC(10.8 to 15.6V allowable),

negative ground

Power consumption:

Less than 15A

Speaker impedance:

4ohm(4ohm to 8ohm allowable)

Auto antenna rated current: 500mA or less

Weight:

1.3kg

Dimensions(mm):

NOTE

Speci ications and design are subject to change without notice

for further improvement.

COMPONENTS

PE-2721E-A

Main unit

Mounting bracket

300-7742-00

DCP case

335-6035-20

Escutcheon(OUT-ES)

370-6150-00

Parts bag

Removal key

331-2497-00

Rubber

345-3653-20

A-lead

850-6681-50

Screw(M5x10)

716-0726-01

Published by Service Dept.

298-6193-00 DEC.2004P

Printed in P.R.C.

178(W)x50(H)x157(D)mm

Remote control unit

44(W)x110(H)x11(D)mm

We cannot supply PWB with component parts in principle.

When a circuit on PWB has failure, please repair it by

component parts base. Parts which are not mentioned in

service manual are not supplied.

part

Remote control unit

40g(including battery)

Remote control unit

RCB-172-300

Battery(CR2025)

MP3 / WMA mode

MP3 Sampling rate:

11.025kHz to 48kHz

MP3 Bit rate:

8k to 320kbps/VBR

WMA Bit rate:

48k to 192kbps

Logical Format:

ISO9660 level1, 2

Romeo or Joliet

, and the Windows

logo are trade-

marks, or registerd trademarks of Microsoft Corporation

in the United States and/or other countries.

This product includes technology owned by Microsoft

Corporation and cannot be used or distributed without a

license from MSLGP.

CD/MP3/WMA Receiver / CeNET Control

Xiamen Clarion Electrical Enterprise Co., Ltd

8/F., Xiamen Mail Processing Centre, No.275 Rujiang Road, Xiamen, China

Tel:+86-592-2389080 Fax:+86-592-2389089

Clarion Co., Ltd.

50 Kamitoda , Toda-shi, Saitama 335-8511 Japan

Main unit

Use only compact discs bearing the

mark.

Some CDs recorded in CD-R/CD-RW mode may not be

usable.

DXZ558RMP

7-1

7-2

7-3

7-4

Bottom view of main unit

To engineers in charge of repair or inspe-

ction of our products.

Before repair or inspection, make sure to follow the in-

structions so that customers and Engineers in charge

of repair or inspection can avoid suffering any risk or

injury.

1. Use specified parts.

The system uses parts with special safety features against fire

and voltage. Use only parts with equivalent characteristics when

replacing them.

The use of unspecified parts shall be regarded as remodeling for

which we shall not be liable. The onus of product liability (PL) sh-

all not be our responsibility in cases where an accident or failure

is as a result of unspecified parts being used.

2. Place the parts and wiring back in their original positions after re-

placement or re-wiring.

For proper circuit construction, use of insulation tubes, bonding,

gaps to PWB, etc, is involved. The wiring connection and routing

to the PWB are specially planned using clamps to keep away

from heated and high voltage parts. Ensure that they are placed

back in their original positions after repair or inspection.

If extended damage is caused due to negligence during repair,

the legal responsibility shall be with the repairing company.

3. Check for safety after repair.

Check that the screws, parts and wires are put back securely in

their original position after repair. Ensure for safety reasons there

is no possibility of secondary problems around the repaired spots.

If extended damage is caused due to negligence of repair, the

legal responsibility shall be with the repairing company.

4. Caution in removal and making wiring connection to the parts for

the automobile.

Disconnect the battery terminal after turning the ignition key off.

If wrong wiring connections are made with the battery connected,

a short circuit and/or fire may occur.

If extensive damage is caused due to negligence of repair, the

legal responsibility shall be with the repairing company.

5. Cautions regarding chips.

Do not reuse removed chips even when no abnormality is obser-

ved in their appearance. Always replace them with new ones.

(The chip parts include resistors, capacitors, diodes, transistors,

etc). The negative pole of tantalum capacitors is highly suscepti-

ble to heat, so use special care when replacing them and check

the operation afterwards.

6. Cautions in handling flexible PWB

Before working with a soldering iron, make sure that the iron tip

temperature is around 270 C. Take care not to apply the iron tip

repeatedly(more than three times) to the same patterns. Also ta-

ke care not to apply the tip with force.

7. Turn the unit OFF during disassembly and parts replacement.

Recheck all work before you apply power to the unit.

8. Cautions in checking that the optical pickup lights up.

The laser is focused on the disc reflection surface through the

lens of the optical pickup. When checking that the laser optical

diode lights up, keep your eyes more than 30cms away from the

lens. Prolonged viewing of the laser within 30cms may damage

your eyesight.

9. Cautions in handling the optical pickup

The laser diode of the optical pickup can be damaged by electr-

ostatic charge caused by your clothes and body. Make sure to

avoid electrostatic charges on your clothes or body, or discharge

static electricity before handling the optical pickup.

9-1. Laser diode

The laser diode terminals are shorted for transportation in ord-

er to prevent electrostatic damage. After replacement, open

the shorted circuit.

When removing the pickup from the mechanism, short the ter-

minals by soldering them to prevent this damage.

9-2. Actuator

The actuator has a powerful magnetic circuit. If a magnetic

material is put close to it. Its characteristics will change.

Ensure that not foreign substances enter through the ventilati-

on slots in the cover.

9-3. Cleaning the lens

Dust on the optical lens affects performance.

To clean the lens, apply a small amount of isopropyl alcohol to

lens paper and wipe the lens gently.

CAUTION

This appliance contains a laser system and is classified as a

"CLASS 1 LASER PRODUCT". In case of any trouble with this

player, please contact your nearest"authorized service station".

To prevent direct exposure to the laser beam, do not try to open

the enclosure.

DXZ558RMP

-2-

ERROR DISPLAY

If an error occurs, one of the following displays is displayed. Take the measures described below to eliminate the

problem.

Error Display

Cause

Measure

A DISC is loaded upside-down inside the CD deck and

does not play.

Eject the disc then reload it properly.

ER ROR 2

A CD inside the CD changer is not loaded.

This is a failure of CD changer' s mechanism.

ER ROR 3

A CD inside the CD changer cannot be played due to

scratches, etc.

Replace with a non-scratched, non-warped disc.

ER ROR 6

A CD inside the CD changer cannot be played beca-

use it is loaded upside-down.

Eject the disc then reload it properly.

If an error display other than the ones described above appears, press the reset button.

A DISC is caught inside the CD deck and is not ejected. This is a failure of CD deck's mechanism.

ER ROR 2

ER ROR 3

A DISC cannot be played due to scratches, etc.

Replace with a non-scratched, non-warped-disc.

CD/MP3/

WMA

changer

ER ROR 3

A DISC cannot be played due to scratches, etc.

Retry or replace with a non-scratched, non-warped

disc.

ER ROR 6

A DISC inside the DVD changer cannot be played be-

cause it is loaded upside-down.

Eject the disc then reload it properly.

ERROR P

Parental level error.

Set the correct Parental level.

ER ROR 2

A DISC inside the DVD changer cannot be played.

This is a failure of DVD mechanism.

Region code error.

Eject the disc and replace correct region code

disc.

DVD

changer

ER ROR R

Mode

ER ROR 6

FUSE

For other vehicles

For VW and Audi vehicles

(initial position)

Main unit side ISO connector

Figure 1

2. When the car stereo is installed in 1998 and later Volkswagen

models, make sure to cut the car lead wire connected the A-5

terminal. (Abreakdown couldoccur if theleadwireisnot cut.)

After cutting the lead wire, insulate the front end of the lead wire

with insulation tape to prevent the risk of short-circuits.

(Figure 2)

Note: Before cutting the lead wire, disconnect the car battery

- (negative) cable.

Figure 2

3. When the Main unit is also connected to an external amplifier,

connect REMOTE on the external amplifier to remote turn on

lead.

NOTES OF ISO CONNECTOR

1. For VW and Audi vehicles, change the position of fuse

installation as shown on the diagram.(Figure 1)

ISO CONNECTOR type

1. Press the [

ADJ] button to switch to the adjustment selection

display.

2. Press the

lever upward or downward to select the

"SYS CHK <E>".

3. Press and hold the

button for 1 second or longer.

"SYSTEM CHK" appears in the display, then the unit returns

to the previous operation mode.

ANTI-THEFT INDICATOR

[]

[

]

The red Anti-theft indicator is a function for preventing theft.

When the DCP is removed from the unit, this indicator blinks.

1. Press the [

ADJ] button to switch to thead justment selection

display.

2. Press the

lever upward or downward to select the

"BLINK LED".

3. Turn the [

ROTARY] knob to select "ON " or "OFF ".

[]

Performing a system check

DXZ558RMP

-3-

Reset button

TROUBLESHOOTING

Problem

Power does not turn on.

(No sound is produced.)

Cause

Fuse is blown.

Incorrect wiring.

Measure

Replace with a fuse of the same amperage.

Read the attached "Installation/Wire connection Guide" once again

and wire properly.

No sound output when

operating the unit with

amplifiers or power

antenna attached.

Power antenna lead is shorted

to ground or excessive current

is required for remote-on the

amplifiers or power antenna.

1. Turn the unit off.

2. Remove all wires attached to the power antenna lead. Check

each wire for a possible short to ground using an ohm meter.

3.Turn the unit back on.

4. Reconnect each amplifier remote wire to the power antenna lead

one by one. If the amplifiers turn off before all wires are attached,

use an external relay to provide remote-on voltage

(excessive current required).

The microprocessor has

malfunctioned due to noise,

etc.

DCP or main unit connectors

are dirty.

Wipe the dirt off with a soft cloth moistened with cleaning alcohol.

No sound heard.

The speaker protection circuit is

operating.

Turn down sound volume. Function can also be restored by turning

the power off and on again.

(Speaker volume is reduced automatically when the speaker prote-

ction circuit operates).

Sound skips or is noisy.

Disc is dirty.

Turn off the power, then press the

[OPEN] button and remove the DCP.

Press the reset button for about 2 seconds

with a thin rod.

Nothing happens when

buttons are pressed.

Display is not accurate.

Clean the disc with a soft cloth.

Disc is heavily scratched or

warped.

Replace with a disc with no scratches.

Sound is cut or skipped.

Noise is generated or noise

is mixed with sound.

MP3/WMA files are not

encoded properly.

Use MP3/WMA files encoded properly.

No sound heard.

MP3/WMA files are absent in

a disc.

Write MP3/WMA files onto the disc properly.

Files are not recognized as an

MP3/WMA file.

Use MP3/WMA files encoded properly.

File system is not correct.

Use ISO9660 level 1,2 or Joliet or Romeo file system.

Sound is bad directly after

power is turned on.

Water droplets may form on

the internal lens when the car

is parked in a humid place.

Let dry for about 1 hour with the power on.

Wrong filename

File system is not correct.

Use ISO9660 level 1, 2 or JOLIET or Romeo file system.

Play list play is not

performed.

File name or extension is not

correct.

Use alphanumeric/ASCII characters for MP3/WMA file name.

Use ".M3U" for the file extension of a play list.

General

CD/MP3/WMA

DXZ558RMP

-4-

EXPLA NATION OF IC:

052-3947-00 M30622MGP-178GP

Main System controller

ADJUSTMENT

FM section

Item

Procedure

Measuring

instrument

S-meter

1.Input the 98.1MHz/30dBu/400Hz(main90%+pilot10%)signal.

2.Turn on the power and press the A-M button & PRESET No.6 button at the same

time for 1 second or longer.(TEST MODE)

3.Adjust the reading of LCD display to [24----

](24+2/-2) by VR101.

4.Push the A-M button & PRESET No.6 button at the same time for 1 second or longer once

again or do power off to cancel the TEST MODE.

1.Terminal Description

pin 54 : NU

: IN : Not in use(GND).

pin 1 : EJECT_LED

: O : Eject key illumination.

pin 55 : NU

: IN : Not in use(GND).

pin 2 : TIME_BASE

: IN : Time base pulse input.

pin 56 : NU

: IN : Not in use(GND).

pin 3 : NU

: IN : Not in use(GND).

pin 57 : NU

: IN : Not in use(GND).

pin 4 : NU

: IN : Not in use(GND).

pin 58 : NU

: IN : Not in use(GND).

pin 5 : REMOCON

: IN : Remote controller signal input terminal.

pin 59 : T BASE-TEST : O : Time base confirmation pin for test mode.

pin 6 : BYTE

: IN : The data length selection(8bit/16bit).

pin 60 : VDD

: - : Positive supply voltage.

pin 7 : CN VSS

: IN : Connect to VSS.

pin 61 : NU

: IN : Not in use(GND).

pin 8 : JOG_CW

: IN : Jog key signal input.

pin 62 : GND

: - : Ground

pin 9 : JOG_CCW

: IN : Jog key signal input.

pin 63 : NU

: IN : Not in use(GND).

pin 10 : RESET

: IN : Reset signal input.

pin 64 : NU

: IN : Not in use(GND).

pin 11 : X-OUT

: O : Crystal connection.

pin 65 : ST/SD

: IN : At receiving the FM station, this port dete-

pin 12 : GND

: - : Negative supply voltage(Ground).

cts the stereo signal. At seeking or scanni-

pin 13 : X-IN

: IN : Crystal connection.

ng, this port detects the station detection

pin 14 : VCC

: - : Positive supply voltage.

signal.

pin 15 : NU

: IN : Not in use.

pin 66 : NOISE DCHG

: O : RDS noise discharge signal output.

pin 16 : ACC_DET

: IN : ACC detection signal input.

pin 67 : MUTE SPD UP : O : Station detection speed up command

pin 17 : B/U_DET

: IN : Backup detection signal input.

output for RDS.

pin 18 : KEY_INT

: IN : Key interrupting signal input.

pin 68 : RDS TEST ST : O : For RDS test pin at CD play time.

pin 19 : 27pin connect

: IN : Connect to 27pin.

pin 69 : RDS_MUTE

: O : RDS mute signal output.

pin 20 : VARI +B

: O : The power supply control signal output

pin 70 : RDS_DATA

: IN : RDS serial data input.

for the illumination.

pin 71 : NU

: IN : Not in use(GND).

pin 21 : LCD +B REM

: O : The power supply ON signal output for

pin 72 : SOFT MUTE

: O : Not in use.

the LCD driver.

pin 73 : RDS CLK

: IN : RDS CLK

pin 22 : NU

: O : Not in use.

pin 74 : E VOL CLK

: O : Clock pulse output to the volume IC.

pin 23 : INT-AMP REM : O : ON signal output to the internal amplifier.

pin 75 : E VOL DATA

: O : The serial data output to the volume IC.

pin 24 : V COLOR G

: O : PWM signal output to control the green.

pin 76 : NU

: IN : Not in use(GND).

pin 25 : CATS LED

: O : CATS LED drive output.

pin 77 : NU

: IN : Not in use(GND).

pin 26 : V COLOR R

: O : PWM signal output to control the red.

pin 78 : AMP MUTE

: O : The control signal output to internal audio

pin 27 : IE BUS RX

: IN : IE Bus serial data input.

power amplifier.

pin 28 : IE BUS TX

: O : IE Bus serial data output.

pin 79 : NU

: O : Not in use.

pin 29 : EMULATOR TX : O : Emulator signal output.

pin 80 : SYS MUTE

: O : System muting signal output.

pin 30 : EMULATOR RX : IN : Emulator signal input.

pin 81 : PHONE INT

: IN : The telephone interrupt signal input.

pin 31 : FLASH MODE : IN : The flash memory mode setting input.

pin 82 : ILLUMI DET

: IN : Illumination ON signal input.

pin 32 : NU

: O : Not in use.

pin 83 : NU

: IN : Not in use(GND).

pin 33 : LCD SO

: O : The serial data input from the LCD driver.

pin 84 : AMP REMOUT : O : ON signal output to the internal amplifier.

pin 34 : LCD SI

: IN : The serial data output from the LCD driver.

pin 85 : NU

: O : Not in use.

pin 35 : LCD CLK

: O : The clock pulse output to the LCD driver.

pin 86 : 5V_REM

: O : ON signal output to the 5V power supply.

pin 36 : LCD CE

O : Chip select signal output to the LCD driver.

pin 87 : NOISE

: IN : The noise level for RDS.

pin 37 : NU

: IN : Not in use.

pin 88 : S_METER

: IN : The input terminal of internal A/D converter

pin 38 : CTRL

: O : Power supply ON signal output.

to monitor the radio field strength.

pin 39 : FLASH MODE : IN : Flash mode entry signal input terminal.

pin 89 : KEY_A/D

: IN : The input terminal of the internal ADC for

pin 40 : MP3 SRQ

: IN : MP3 request signal input.

key judgment.

pin 41 : MP3 CS

: O : MP3 chip selection signal output.

pin 90 : NU

: O : Not in use.

pin 42 : WUP

: O : MP3 wakeup signal output.

pin 91 : KEY ILLUMI

:O : The key illumination ON signal output.

pin 43 : MP3 RESET

: O : MP3 reset signal output.

pin 92 : BACK LIGHT ON : O : LCD backlight control terminal.

pin 44 : FLASH MODE : IN : Flash mode entry signal input terminal.

pin 93 : SYS_ACC

:O : ACC detect signal output.

pin 45 : PLL SI

: IN : Serial data input from the PLL IC.

pin 94 : GND

: - : Not in use.

pin 46 : PLL SO

: O : Serial data output to the PLL IC.

pin 95 : NU

: IN : Not in use.

pin 47 : PLL SCK

: O : The clock pulse output to the PLL IC.

pin 96 : VREF

: IN : The reference voltage input.

pin 48 : PLL CE

: O : The chip enable signal output to the PLL IC.

pin 97 : A VDD

:- : Positive supply voltage for the internal an-

pin 49 : NU

: IN : Not in use.

alog section.

pin 50 : RDS TEST

: IN : For RDS test pin at CD play time.

pin 98 : MP3 SI

: IN : MP3 serial data input.

pin 51 : INIT 2

:IN : The initial setting input.

pin 99 : MP3 SO

: O : MP3 serial data output.

pin 52 : INIT 1

: IN : The initial setting input.

pin 100

: MP3 SCK

: O : MP3 clock output.

pin 53 : NU

: IN : Not in use(GND).

Main section

DXZ558RMP

-5-