CLARION CY358 - Service Manual Immediate Download

PN-2165M-G,H

PN-2165M-I,M

- 1 -

Published by Service Dept.

Printed in Japan

Clarion Co., Ltd.

50 Kamitoda, Toda-shi, Saitama 335-8511 Japan

Service Dept.: 5-66 Azuma , Kitamoto-shi, Saitama 364-0007 Japan

Tel: +81-48-541-2335 / 2432 FAX: +81-48-541-2703

298-6147-00 Feb.2004

Service Manual

Model

Original model

Manual No.

ORIGINAL SERVICE MANUAL

This additional service manual is designed to be used to-

gether with original service manual.

PN-2165M-G

(Genuine No. 28185 4Z300)

(ID CY338 / Black Escutcheon)

PN-2165M-H

(Genuine No. 28185 4Z310)

(ID CY248 / Brown Escutcheon)

PN-2165M-I

(Genuine No. 28185 4Z320)

(ID CY358 / Gray Escutcheon)

PN-2165M-M

ROCKFORD FOSGAT

(Genuine No. 28185 4Z600)

(ID CY120 / Black Escutcheon)

PN-2165M-A,B,C

298-5779-00

NISSAN Automobile Genuine

AM/FM Radio CD Stereo

Model

DEFFARENCE FROM ORIGINAL

MODEL

1.Without fix equalizer curcuit of the main PWB section.

SPECIFICATIONS

Radio section

Tuning system:

PLL Frequency synthesizer system

Receive range:

AM

530kHz to 1,710kHz

FM

87.9MHz to 107.9MHz

Intermediate frequency:

AM

450 +3/ -3kHz

FM

10.7 +0.2/ -0.2MHz

Quieting sensitivity:

AM

Less than 32dBu(at 20dB S/N)

FM

Less than 10dBu(at 30dB S/N)

Separation:

FM

More than 20dB(at 1kHz)

Auto tuning stop sensitivity:

AM

36 +6/ -6dBu

FM

25 +6/ -6dBu

CD section

Disc:

12cm,8cm Disc

Frequency response:

17Hz to 20kHz(+3/ -3dB)

Separation:

More than 50dB(1kHz,0.5W)

S/N ratio:

More than 74dB(1kHz,5W)

Distortion:

Less than 0.4%(1kHz,0.5W)

General

Output power:

30W x4

Power supply voltage: DC14.4V(10.8V to 15.6V)

Negative ground

Back-up consumption: Less than 3mA

Dimensions(mm):

264.2(W) x63.6(H) x171.9(D)

Weight:

1.7kg

PN-2165M-G,H

PN-2165M-I,M

- 2 -

* Specifications and design are subject to change without

notice for further improvement.

COMPONENT

PN-2165M-G / M-H / M-I / M-M

Main unit

-----------

1

NOTE

We cannot supply PWB with component parts in principle.

When a circuit on PWB has failure , please repair it by com-

ponent parts base. Parts which are not mentioned in ser-

vice manual are not supplied.

To engineers in charge of repair or

inspection of our products.

Before repair or inspection, make sure to follow the

instructions so that customers and Engineers in

charge of repair or inspection can avoid suffering

any risk or injury.

1. Use specified parts.

The system uses parts with special safety features against

fire and voltage. Use only parts with equivalent character-

istics when replacing them.

The use of unspecified parts shall be regarded as remod-

eling for which we shall not be liable. The onus of product

liability (PL) shall not be our responsibility in cases where

an accident or failure is as a result of unspecified parts

being used.

2. Place the parts and wiring back in their original positions

after replacement or re-wiring.

For proper circuit construction, use of insulation tubes,

bonding, gaps to PWB, etc, is involved. The wiring con-

nection and routing to the PWB are specially planned us-

ing clamps to keep away from heated and high voltage

parts. Ensure that they are placed back in their original

positions after repair or inspection.

If extended damage is caused due to negligence during

repair, the legal responsibility shall be with the repairing

company.

3. Check for safety after repair.

Check that the screws, parts and wires are put back se-

curely in their original position after repair. Ensure for safety

reasons there is no possibility of secondary ploblems

around the repaired spots.

If extended damage is caused due to negligence of repair,

the legal responsibility shall be with the repairing company.

4. Caution in removal and making wiring connection to the

parts for the automobile.

Disconnect the battery terminal after turning the ignition

key off. If wrong wiring connections are made with the bat-

tery connected, a short circuit and/or fire may occur. If ex-

tensive damage is caused due to negligence of repair, the

legal responsibility shall be with the repairing company.

5. Cautions regarding chips.

Do not reuse removed chips even when no abnormality is

observed in their appearance. Always replace them with

new ones. (The chip parts include resistors, capacitors,

diodes, transistors, etc). The negative pole of tantalum

capacitors is highly susceptible to heat, so use special care

when replacing them and check the operation afterwards.

6. Cautions in handling flexible PWB

Before working with a soldering iron, make sure that the

iron tip temperature is around 270 . Take care not to apply

the iron tip repeatedly(more than three times)to the same

patterns. Also take care not to apply the tip with force.

7. Turn the unit OFF during disassembly and parts replace-

ment. Recheck all work before you apply power to the unit.

8. Cautions in checking that the optical pickup lights up.

The laser is focused on the disc reflection surface through

the lens of the optical pickup. When checking that the la-

ser optical diode lights up, keep your eyes more than 30cms

away from the lens. Prolonged viewing of the laser within

30cms may damage your eyesight.

9. Cautions in handling the optical pickup

The laser diode of the optical pickup can be damaged by

electrostatic charge caused by your clothes and body. Make

sure to avoid electrostatic charges on your clothes or body,

or discharge static electricity before handling the optical

pickup.

9-1. Laser diode

The laser diode terminals are shorted for transporta-

tion in order to prevent electrostatic damage. After

replacement, open the shorted circuit. When remov-

ing the pickup from the mechanism, short the termi-

nals by soldering them to prevent this damage.

9-2. Actuator

The actuator has a powerful magnetic circuit. If a

magnetic material is put close to it. Its characteris-

tics will change. Ensure that no foreign substances

enter through the ventilation slots in the cover.

9-3. Cleaning the lens

Dust on the optical lens affects performance. To

clean the lens, apply a small amount of isopropyl

alcohol to lens paper and wipe the lens gently.

PN-2165M-G,H

PN-2165M-I,M

- 3 -

FEATURES

PN-2165M-G

PN-2165M-H

PN-2165M-I

PN-2165M-M

NISSAN PART NO.

28185 4Z300

28185 4Z310

28185 4Z320

28185 4Z600

ID NO.

CY338

CY348

CY358

CY120

RADIO

BAND

AM/FM

AUTO TUNING

SEEK/SCAN

FM DIVERSITY

AM N.C.

GLASS ANT.

INTERFACE

AUX CONNECTION

REMOTE CONTROL

PHONE CONNECTION

CD A/C CONNECTION

OTHERS

ESCUTCHEON

BLACK

BROWN

GRAY

BLACK

ILLUMINATION COLOR

WHITE

POWER AMP

30W×4

DIMMER

CLOCK

FIX EQ

AMP ON SIG

EXPLODED VIEW/PARTS LIST

Main section

1

10

11

12

2

3

4 5

6

8

18

16

14

7

18

15

13

18

16

17

13

9

16

Note)Some parts depend on each model.The model name is specified in the descripion .

(CY338;PN2165MG, CY348;PN2165MH, CY358;PN2165MI, CY120;PN2165MM )

NO.

PART NO.

DESCRIPTION

Q'TY

NO.

PART NO.

DESCRIPTION

Q'TY

*1

940-7894-63 ESCUTCHEON ASSY(CY338)

1

940-7894-64 ESCUTCHEON ASSY(CY348)

940-7894-65 ESCUTCHEON ASSY(CY358)

940-7894-63 ESCUTCHEON ASSY(CY120)

2

331-2448-01 LCD HOLDER

1

3

379-1161-20 INDICATOR

1

4

335-5779-00 COLOR FILTER

1

5

335-5777-00 LCD ILLUMI

1

6

335-5778-00 ILLUMI HOLDER

1

7

347-6178-00 COLOR FILTER

1

8

039-1502-01 SWITCH PWB

1

(WITHOUT COMPONENT)

9

335-6197-00 SPACER

1

10

347-2510-00 CUSHION TAPE

4

PN-2165M-G,H

PN-2165M-I,M

- 4 -

27

307-0613-01 REAR COVER

1

28

313-1739-00 HEAT SINK

1

29

714-2605-81 MACHINE SCREW(M2.6 x5)

11

30

714-2612-81 MACHINE SCREW(M2.6 x12)

6

31

800-0205-00 WIRE

1

*32

286-9269-06 SETPLATE(CY338)

1

286-9269-07 SETPLATE(CY348)

286-9269-08 SETPLATE(CY358)

286-9269-09 SETPLATE(CY120)

33

303-0471-01 UPPER COVER

1

34

304-0459-01 LOWER COVER

1

35

331-2450-00 MECH BRACKET(FRONT)

1

36

331-2451-00 MECH BRACKET(REAR)

1

37

331-2452-00 ESCUTCHEON BRACKET

2

38

702-3008-81 TAP SCREW

2

39

714-2303-81 MACHINE SCREW(M2.3 x3)

8

40

347-2022-01 PAPER PART

1

41

716-1494-00 IT SCREW(M2.6 x6)

4

42

816-2490-00 FLAT WIRE

1

43

929-0069-88 CD MECHANISM

1

*11

373-0957-30 DIAL COVER(CY338)

1

373-0957-40 DIAL COVER(CY348)

373-0957-50 DIAL COVER(CY358)

373-0957-21 DIAL COVER(CY120)

12

380-5433-00 KNOB

1

13

716-0872-00 PAD SCREW(M1.7 x5)

6

14

016-0010-15 VARIABLE RESISTOR

1

15

017-0447-09 PILOT LAMP(8V105mA)

2

16

017-0433-08 PILOT LAMP(14V40m)

5

17

013-6302-50 SWITCH

1

18

013-6300-51 SWITCH

13

19

039-1463-00 SUB PWB

1

(WITHOUT COMPONENT)

20

331-2449-01 CONNECTOR HOLDER

1

21

074-1185-10 OUTLET SOCKET(NS10/6MW)

1

22

039-1501-00 MAIN PWB

1

(WITHOUT COMPONENT)

23

880-1916B

AM/FM TUNER PACK

1

24

092-0702-00 ANT RECEPT

1

25

305-0272-01 SIDE PLATE(L)

1

26

305-0273-01 SIDE PLATE(R)

1

NO.

PART NO.

DESCRIPTION

Q'TY

NO.

PART NO.

DESCRIPTION

Q'TY

CD mechanism section : 929-0069-88

NO.

PART NO.

DESCRIPTION

Q'TY

NO.

PART NO.

DESCRIPTION

Q'TY

1-30

750-3099-00 ES-SPRING

1

1-31

816-2372-00 LEAD(BLUE)

1

1-32

816-2373-00 LEAD(WHITE)

1

1-33

966-0454-00 SH-RACK-ASSY

1

1-34

HBS-432-100 LS-GEAR-ASSY

1

1-35

SMA-146-100 SLED MOTOR-ASSY

1

1-36

SMA-151-100 SPINDLE MOTOR-ASSY

1

*2

966-0308-41 CHASSIS-ASSY

1

*3

966-0309-23 L-DISC-G-ASSY

1

*4

966-0310-41 SFT-P-CH-ASSY

1

5

966-0312-40 SHIFT-P-ASSY

1

6

966-0358-40 DRIVE-L-PL-ASSY

1

7

966-0359-40 SIDE-L-PL-ASSY

1

8

013-3879-01 CHUCKING SWITCH

1

9

039-0586-01 CHUCKING SWITCH PWB

1

(WITHOUT COMPONENT)

10

039-0588-01 SENSOR PWB

1

(WITHOUT COMPONENT)

11

060-0252-01 PHOTO-TR (PT4850F)

3

12

345-7513-01 CLAMPER SHEET

1

13

345-7514-00 S-PWB-SHEET

1

*14

620-0485-40 FRONT PLATE

1

*15

620-0488-40 S-L-LINK PLATE

1

16

620-0489-02 MOTOR PLATE

1

17

620-0492-01 MOTOR BRACKET

1

*18

620-0773-40 MECH-BRACKET

1

*19

621-0402-50 U-DISC GUIDE-F

1

*20

621-0243-50 ROLLER SLEEVE

2

*21

621-0248-51 RACK GEAR

1

*22

621-0249-50 ROLLER GEAR

1

*23

621-0250-50 DAMPER HOLDER

4

1

HBS-463-100 DRIVE UNIT

1

1-1

966-0314-40 STOP LINK-ASSY

1

1-2

966-0447-40 DR-PLATE-ASSY

1

1-3

966-0448-40 SIDE PLATE-ASSY

1

1-4

966-0449-40 CLAMP-LINK-ASSY

1

*1-5

969-0050-52 PICK UP UNIT

1

969-0050-04

1-6

013-7100-00 LIMIT SWITCH

1

*1-7

620-0198-40 CLAMPER PLATE

1

*1-8

620-0491-40 SPRING PLATE

1

1-9

620-0690-01 RATTLE PLATE

1

1-10

621-0205-02 CLAMPER RING

1

*1-11

621-0251-50 LOCK LINK

1

*1-12

621-0252-50 DISC STOPPER

1

*1-13

621-0253-50 MOTOR HOLDER

1

1-14

621-0255-02 SECOUND GEAR

1

*1-15

621-0375-50 SH-BASE

1

1-16

621-0357-03 PICK UP GUIDE

1

*1-17

621-0358-50 LS-HOLDER-F

1

*1-18

621-0359-50 LS-HOLDER-R

1

1-19

622-1073-02 CLAMPER ROLLER

1

1-20

714-2003-81 MACHINE SCREW(M2X3)

10

1-21

716-0675-00 SCREW(M2X5.5)

2

1-22

716-1468-00 SCREW(M2X2.5)

2

1-23

716-1555-00 WAVE SCREW(M2X5)

1

1-24

716-1733-00 SCREW(M1.7X2.3)

2

1-25

732-2004-11 SEMS SCREW

2

1-26

739-1735-17 PRECISION SCREW

2

1-27

746-0761-00 WASHER

2

1-28

750-3097-03 CLAMPER SPRING

1

1-29

750-3098-00 L-LINK SPRING

1

* Mark parts are differed original service manual.

PN-2165M-G,H

PN-2165M-I,M

- 5 -

A7

L1

K

A11

L1

N

A5

D1

A10

P

D2

D5

D6

D7

D4

D3

L2

D4

D7

H2

H1

M

D5

D6

J

I2

H2

H1

C2

C1

I1

I2

I3

I1

P

N

B

F2

F1

E3

M

A4

I3

D2

D3

A11

A7

K

A4

A6

F1

A5

A8

G

A9

A1 A10

D1

G

A9

E4

A1

A3

B

E1

E2

E3

A2

A6

F2

A8

C2

E1

E2

A3

A2

C1

43

750-3094-00 S-ARM SPRING

1

44

750-3096-01 DR-SPRING-R

1

45

750-3098-00 L-LINK SPRING

1

46

750-3164-00 DR-SPRING-LR

1

47

750-3188-00 DR-SPRING-F-B

1

48

750-3189-00 SIDE-L-SPRING

1

49

750-3201-00 DR-SPRING-F-R

1

50

750-3202-00 CENTER SPRING-B

1

51

800-4904-60 VINYL-COAT-WIRE(BLK)

1

52

800-4910-60 VINYL-COAT-WIRE(BLK)

1

53

801-4910-60 VINYL-COAT-WIRE(BRN)

1

54

802-4904-60 VINYL-COAT-WIRE(RED)

1

55

802-4910-60 VINYL-COAT-WIRE(RED)

1

56

804-4910-60 VINYL-COAT-WIRE(YEL)

1

57

001-0563-00 DIODE

3

58

HBS-430-100 GEAR-PLATE-ASSY

1

*59

039-1088-05 MECHANISM PWB

1

(WITHOUT COMPONENT)

60

SMA-147-100 LOADING MOTOR-ASSY

1

24

621-0258-03 LOADING ROLLER

2

25

622-1072-05 ROLLER SHAFT

1

26

622-1219-01 SHIFT ROLLER

1

27

629-0058-00 DAMPER-VA

4

28

714-2003-81 MACHINE SCREW(M2X3)

8

29

714-2603-81 MACHINE SCREW(M2.6X3)

5

30

716-1468-00 SCREW(M2X2.5)

2

31

716-1507-00 SCREW(M2X3)

2

32

716-1670-00 SCREW(M2X4)

6

33

716-1677-00 SCREW(M2X5)

1

34

716-1704-00 SCREW(M2X7)

1

35

716-1742-00 SCREW(M2X5)

1

36

743-1500-10 E-RING

3

37

746-0712-03 WASHER

1

38

746-0762-00 WASHER

1

39

746-0877-02 WASHER

2

40

750-3090-02 RO-SPRING-L

1

41

750-3091-03 RO-SPRING-R

1

42

750-3092-03 SHIFT SPRING

1

NO.

PART NO.

DESCRIPTION

Q'TY

NO.

PART NO.

DESCRIPTION

Q'TY